Chad Aralamallige Email & Phone Number

United States

Calgary, Alberta, Ca

Paris, Île-De-France, Gb

• Responsible for New product design, testing, and development as per rail industry standards.• Supported manufacturing with plant optimizations and process automation - Created a web API and python GUI panel for material inventory management accessible to users on the server.• Led steel and plastics material evaluation efforts- Revised and maintained quality standards for high- volume production parts.• Accelerated team workflow promoting visibility and traceability - Worked towards creating a central hub with principles of Agile and Scrumban.• Designed test methods to validate product performance against 3M and 5M fatigue cycles. Built statistical models to analyze critical specifications with principles including but not limited to t-tests and ANOVA.• Drove engineering stage gate process design approvals by evaluating with DFM and PPAP.• Reviewed design and maintained drawing versioning with EPDM vault and Lotus Notes. • Achieved production process qualifications for 8 different product types in 12 months.• Retrofitted lab environment with modernized setup controls and inventory planner.• Created lab reports and curated samples prepared as part of Engineering Change Requests - ECRs and Engineering Work Requests - EWRs.• Mentored teammates with best practices of design, 3D scanning/printing, FEA, and reverse engineering.

Calgary, Alberta, Ca

• Launch engineering compression/refrigeration product development with savings averaged at 60% as compared to new builds.• Configure design to arrive at multiple solutions to capture technical focus areas as per customer correspondence through both budgetary and firm quotes.• Design, develop and approve mechanical models to release issued for construction (IFC)drawings, PFDs, and P&IDs.• Achieve engineering design in ARIEL, H-Select, Frick, MYCOM, Dresser-Rand, and GEcompressors for technical specifications.• Build skid structural layout and check design interference for large assemblies in NAVISWORKS, AutoCAD, and SOLIDWORKS.• Determine and select instruments like flow meters, pressure transmitters, thermocouples, RTD, vibration transmitters, level transmitters, and proximity switches.• Create design ASME vessel code Sec.8 DIV 2 calculations in COMPRESS to identify risk areas and improve design for manufacturing process.• Generate root cause analysis, cause-effect matrix, standard operating procedures, and control logic to attain resolution on products and mechanical systems.• Ensured compliance with ASME, API, ANSI for materials; AISC for structural steel; TEMA forexchangers; ASME B16.5, B31.3, and B31.8 for process fittings and pipe; NACE for sour servicespecification.• Steer customer revisions of field technical data to build resolutions and communicate effectively through engineering change management.

• Developed PSM documentation pertinent to OSHA compliance for facility.• Worked with operations to identify regions of interest towards PSM.• Involved in MOC and PHA procedures.• Created ISO for new installations in the plant and provided layout plan to help DFA.• Coordinated with Inspection contractors for identifying corrosion points to determine service life.

Calgary, Alberta, Ca

• Developed a JavaScript based program for permit issuance to reduce contractor wait time by 60%.• Worked with operations to analyze for Management Of Change to achieve greater plant efficiency.• Created PSM modules as per client requirements with detailed P&ID field review process.• Well acquainted with adherence to maintenance with safety policies and procedures based on PSM.• Recorded Purge process on P&ID for plant initialization as per operation records.• Managed tasks with I&E and Engineering to help commission transmitters and automated elements.• Involved in PSSR to summarize requirements as per client safety and in-house operations team.• Trained to operate Compressors, EG module and Refrigeration skids in Normal and Shut down conditions.• Recorded Key Engine data and plant level data for trend review and maintain operational check.• Validated plant PSV CSO conditions on field and Navisworks virtual 3D plant model for PSM.• Experienced to markup and red-line P&ID to arrive at As Built P&ID editions.

Chicago, Il, Us

• Designed microbial fuel cells with activated anolyte for long term deliverability off shelf use.• Studied transient characteristics of MFC operation to arrive at viability solution in design and fabrication.• Developed prototypes and testing with data acquisition systems for comparative analysis of performance.

Bangalore, Karnataka, In

• Modeled and Simulated 3D models of spindle of Special Purpose Machine for Machine Tool performance on operation.• Worked with engineering team on System and Component Level solutions for Special Purpose Machine tools.• Assisted design team working on housing of electronics for GPM with interference and alignment verifications.• Coupled for heat loads from electronic module and bearing friction on Spindle analyzing its thermal expansion.

Sharjah, Ae

• Designed pressure vessel components including support structures, Lifting lugs, Trunnion and vessel Heads.• Analyzed GD&T and designed based on ASME design codes. Models were DV in ANSYS and PV Elite.• Identified and corrected Failure rib in saddle support structure using Root cause method and DFMEA process.• Created sub-assembly sections for Evaporators, Distributors and Valve Tray Sheet Metal parts for Pressure Vessels.

Master Of Science (M.S.), Mechanical Engineering

Bachelor Of Engineering (B.E.), Mechanical Engineering

Pre University Board, Electronics