Arif Sarwar Email and Phone Number
Experienced Mechanical Maintenance Engineer with more than 9 years of experience in Fertilizer Industry encompassing Maintenance, Reliability, Plant Erection & Commissioning and Project Planning & Execution. Skilled in static & rotary equipment upkeep & repair, expertise in rotary equipment over-hauls, turn around/ shutdown planning and execution, contracts management, inventory management, trouble shooting & problem solving etc. Proficient in end to end maintenance & reliability enhancement & energy conservation projects implementation adhering to international standards and best practicesI’m passionate about Mechanical Engineering and have progressed from a Junior Engineer to leadership role in the fertilizer industry. I am currently leading a team of 06 management and 20 staff employees and looking after maintenance of rotary equipment.I am having a successful career in the fertilizer industry where I was involved in critical technical decision making, team development, people growth, performance management, talent acquisition, diversity/ equity/ inclusion, training need analysis etc.I have successful experience of transforming a demotivated team by developing them thru engagements, recognitions and career counseling sessions. I have excellent mentor-ship capabilities and developed 12-14 graduate engineers into successful professionals. I am an emotionally intelligent individual, responsive to people expectations and behaviors, strong team player who clearly understands his role and requirements. I like to help people and act as catalyst for their performance and growth. I love to interact with people and took their experiences as learning opportunity for myself. I am a critical thinker and know the art influencing people behaviors. Core Competencies: 1. Enterprise Asset Management2. Enterprise Resource Planning3. P&ID’s & PFD’s4. Root Cause Problem Elimination (RCPE)5. Risk Assessment6. Reliability Centered Maintenance7. Mechanical Integrity and Quality Control8. Process Safety Management (PSM)9. Budget/ Estimation & Cost Control10. Procurement & Contracts11. Material Specifications & Standards12. Inspection Codes, API 57013. Machine Reliability Enhancement14. Team leadership and collaboration15. Conflict Management16. Safety Compliance 17. IDCON Best Engineering Practices18. Stake Holder Management19. Condition Monitoring20. Reliability & Asset Management21. Vibration Monitoring and Failure Analysis22. Critical Thinking
Fatima Group
View- Website:
- fatima-group.com
- Employees:
- 1752
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Section Head MaintenanceFatima Group Dec 2015 - PresentMultan, Punjab, Pakistan
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Section Head MaintenanceFatima Fertilizers Company Limited, Multan, Pakistan Dec 2015 - Aug 2024Punjab, Pakistan1. Ammonia Plant Energy & Reliability Revamp; Lead Engineer for Planning, Execution & Replacement of Harp Assemblies, Transfer Line & Convection Coils of Hot & Cold Leg, Reformer Roof upgradation, CO2 stripper revamp, secondary reformer liner replacement2. Successful Relocation of Liquid CO2 plant from Fatima Fertilizers Limited, Multan to Fatima Fertilizer Limited, Sadiqabad- Dismantling, erection & commissioning, below are the key accomplishments of the project3. Ammonia & Urea plant rotary machines MTBF improvement (01 year to 03 years)4. Over-hauling & maintenance of centrifugal & PD machines and Mechanical seal flushing plans revival5. Trouble shooting and solution of chronic problem of rotor seizure & shaft failure of Lean carbonate solution pump at Ammonia Plant and paper presentation in technical symposiums6. Erection and commissioning of NH3/ CO2 Compressors & Over-hauling of NH3 compressor7. Critical blowers maintenance of NP & CAN plants, inherent problems resolution8. Chronic issue resolution of shaft damage of Air Pre-heater bearing; replacement & rotor repair (Build up and machining)9. Foster Wheeler Furnace Experience: Extended support for Turnaround execution of Fatima Fertilizers Limited, Sadiqabad as Lead site engineer. Outlet manifolds replacement, convection coil and piping replacement10. Heat Exchangers: Health assessment of Waste heat boilers, gas to gas & BFW exchangers procurement & maintenance, Carbamate condenser repair and chronic leakage issues11. Inventory and Budget Management: Preparation and managing of annual budget based upon current and future planned maintenance, lean six sigma implementation to smooth inventory processes12. Contracts: First time implementation of contract out strategy of Ammonia plant major jobs of Annual Turn Around 2021/ 202313. Procurement: Consultation with OEM’s and suppliers for procurement of critical spares, addressing the equipment obsolescence challenge
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Construction Engineer, Special Projects (Energy Conservation & Reliability Replacements)Fatima Fertilizers Company Limited, Multan, Pakistan Jan 2022 - Mar 2023Lahore, Punjab, PakistanAmmonia Plant energy, production revamp & major reliability replacements (TA-23)1. Energy Revamp: Reduction in Energy Index by 0.5 GCal/ MeT by utilizing heat energy and reducing stack temperatureso Addition of 05 Nos. coil in cold leg of convection sectiono Conversion of CO2 Stripper from Tray to Packed Tower; ASME R stamp compliance2. Reliability Replacements: o Old catalyst tube assemblies (Spent life: >100,000 Hrs.) replacement with upgraded metallurgieso Old Transfer line (Bulged liner & eroded refractory) replacement with upgraded designo Replacement of 02 Nos. convection section coils having micro structural cracks & physical damageso Reformer roof refractory design upgradation to Pyro Blockso Secondary reformer liner replacement and aged metallurgy weldingo Replacement of Methanator Effluent - BFW exchanger against chronic tube and gasket leakage issues3. Production Re-vamp: Reformer radiant catalyst tubes replacement achieving increased production capacityKEY ACCOMPLISHMENTS: 1. Schedule compression by improvising KBR suggested procedures, optimizing construction strategies & adopting non-conventional methods for critical path activities (60 to 44.5 Mech. Days); successfully executed the project, achieving world-class references1. Achieved 25 Million Safe Man-Hours during turn around2. Spring supports balancing operations 3. Safe execution of vessel entry jobs with humungous manpower interventions4. Handled on field challenges of Pyro block wetness issue by optimizing plant start-up5. Excellent structural references for coils placement, nozzles addition etc.Key Responsibilities: • HSE protocols & facilitation concept implementation• Contract development• Quality control• Timeline compliance• Humungous scope management by on site optimization of activities• DOR’s management• PQR’s & WQT’s for special materials, welders pool development• Conflict resolution• Document & Material Control• VSM’s management
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Construction Engineer, Special Projects (Erection And Commissioning Of Lco2 Plant)Fatima Fertilizers Company Limited, Multan, Pakistan Jan 2018 - Jul 2018Lahore, Punjab, PakistanDismantling, Erection/ Commissioning experience for Relocation of Liquid CO2 plant to Fatima Fertilizer Limited, Sadiqabad, PakistanKEY ACCOMPLISHMENTS:• HSE: Zero injury at workplace• People Development: Training of staff employees on match marking strategy• Parallel Execution: Speedy processing of Project Purchase & Job Requisitions and Transit Insurance formalities• Mechanical Integrity: 100% with no damage to the single plant equipment• Time Management: 100% critical path ensured• Cost Optimization: Execution with minimum possible human and material resources • Safe execution of critical riggings• Quality: 100% QA/ QC compliance and zero re-work• Risk Assessment: Excellent risk assessment strategy for individual plant item• Contingency Planning: Exemplary show of contingency work• Leadership Role: Motivated project team for results• Inventory Management: Complete inventory shifting to FFL before commissioning. • Successful Commissioning: Circuit wise punch lists preparation, efficient resolution of commissioning problems facedKEY RESPONSIBILITIES:• Team Management; 02 Engineers & 12 staff employees• Lead Project Engineer; team formation, management and deployments• Match marking strategies finalization, teams training & on-site execution• HSE protocols compliance• Timeline compliance• Parallel management of erection activities at multiple site• Site survey through third parties for transportation of plant• Supply chain operations for erection works• Contractor management
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Management Trainee EngineerFauji Fertilizer Company Limited Sep 2014 - Sep 2015Mirpur Mathelo, PakistanKEY ACCOMPLISHMENTS AT UREA AND UTILITIES PLANTEquipment Maintenance (Urea Plant: 08 Months)• Introduction to SAP software, general and maintenance related working like material issuance, stock availability & job request etc.• Study of Piping and Fittings, Material Specifications & Standards, Welding, Gaskets & Gland packing installation techniques, Heat exchangers, Columns, Reactors drawings/ maintenance and failure histories• Study of Snam Progetti piping and materials specifications• Study of Piping inspection Code (API 570) and remaining life calculations of Carbonate Service Piping• Dismantling, inspection, relining and maintenance of carbonate condenser (105-E) during FFC GM TA-14 • Urea stripper (101-E) internals dismantling, inspection and maintenance during FFC GM TA-14• Welding and non-welding box-up of process lines• Glass Level Gauge maintenance techniques, pressure testing and commissioning Machinery Maintenance (Utilities Plant: 03 Months)• Centrifugal pump maintenance, trouble shooting and overhauling• Studied Mechanical seal basis, balancing, tension adjustment and flushing plans• Worked strategy development of Air Pre-heater bearing replacement & rotor repair (Build up and machining)• Axial thrust adjustment of turbine for installation of Bentley Nevada Vibration monitoring system
Arif Sarwar Skills
Arif Sarwar Education Details
Frequently Asked Questions about Arif Sarwar
What company does Arif Sarwar work for?
Arif Sarwar works for Fatima Group
What is Arif Sarwar's role at the current company?
Arif Sarwar's current role is Section Head Maintenance | Fatima Group |.
What schools did Arif Sarwar attend?
Arif Sarwar attended University Of Engineering And Technology, Lahore.
What skills is Arif Sarwar known for?
Arif Sarwar has skills like Microsoft Office, Management, Project Management, Research, Strategic Planning.
Who are Arif Sarwar's colleagues?
Arif Sarwar's colleagues are Lhcen Mobarik, Waleed Ahmed Shabbir, Ghulam Mustafa, Razia Mohsin, Hasnat Raza, Haseeb Haider, Sajjad Ahmad.
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arif sarwar
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Arif Sarwar
Faisalabad
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