Arjun C Puthanpurayil Email and Phone Number
I have 8+ years of automotive experience in vehicle architecture / powertrain design, manufacturing and program management in markets including EMEA and APAC . Projects in Powertrain Domain:- Lead designer for the conversion of the 6 cylinder Hino diesel engine into a 2 cylinder diesel engine- Program manager for the integration of a 400hp engine into the first multi axle low floor bus by an Indian OEM.- Optimized calibration of a 2.0L Ford Eco Boost Engine in GT-Suite and engine dynamometer for racing application- Integration of 5L and 8L diesel engines into multiple commercial and defense vehicle applications- Design and development of various components on diesel engines including camshafts, valve components, sensors, air compressors, EGR components, alternators and flywheel- Design and analysis of rule-based and optimal control strategies for a PHEV application- Diesel powertrain cooling system simulation, component selection, and integration- Conversion of fuel injection system from inline fuel pump to rotary pump and CRDi system for diesel engine- Resolving oil thickening issue by fuel injector redesign for an 8L diesel engineProjects in Body-in-White Domain- Design and development of Body-in-White structure for the Deep Orange 10 project vehicle. http://cuicardeeporange.com/project/do10/ https://medium.com/self-driven/how-ford-helped-clemson-students-build-the-universitys-first-self-driving-car-b6a8db7315d6- Vibrational modal analysis for Body-in-White structure for the 2012 Mini Cooper E and 2017 Jeep Compass structureSkillsProgram Manager - Vehicle/Powertrain designing and integrationPowertrain Development - Powertrain systems design, development, and integration, Powertrain performance prediction & simulationTesting & Calibration Skills -Vehicle evaluation & testing, Engine calibration, Test track/driving, Data acquisition & analysisSoftware Skills - Pro E, SolidWorks, RAMSIS (certified), GT-Suite, MinitabProgramming Skills - Matlab & Simulink Engineering Skills - GD&T, DFMEA, 3D modeling & drafting, Value Engineering, 8D problem solving, DVP&R, Tolerance stack up, Mass model creation for vehicle subsystem
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Vehicle Architecture Synthesis EngineerFord Motor Company Sep 2019 - PresentDearborn, Michigan, United States- Created an RSM based range calculator for powersplit, eREVs (hybrid) and EV vehicles.- Led the team in creating regression models for mass estimation of subsystems for future Ford EVs and hybrid vehicles (2027+ Model Year).- Led the team to optimize hybrid topologies for both parallel and series hybrid vehicles based on North America, Europe and Chinese hybrid vehicle configurations.- Used System Engineering principles and methods: Multi-Attribute Utility (MAU), Tradespace… Show more - Created an RSM based range calculator for powersplit, eREVs (hybrid) and EV vehicles.- Led the team in creating regression models for mass estimation of subsystems for future Ford EVs and hybrid vehicles (2027+ Model Year).- Led the team to optimize hybrid topologies for both parallel and series hybrid vehicles based on North America, Europe and Chinese hybrid vehicle configurations.- Used System Engineering principles and methods: Multi-Attribute Utility (MAU), Tradespace Analysis, Design Structure Matrix (DSM), Multidisciplinary design optimization (MDO) for concept vehicle design and feasibility studies- Developed mass models for compliance to mass targets for Ford Bronco, Lincoln Aviator and Explorer.- Implementation of overall vehicle layout with cross-functional organizations including Design Studio, Vehicle Dynamics and Chassis for meeting FMVSS and Homologation and Regulations. Show less -
Team Lead - Body-In-White, Deep Orange 10Clemson University International Center For Automotive Research Jan 2018 - Jul 2019Greenville, South Carolina AreaDeep orange 10 is focused on developing a clean slate, electric autonomous mobility concept for the 2030 Smart City life, sponsored by Ford Motor Company.Role and Responsibilities:• Team lead for the Body-in-White team responsible for the design and manufacturing of the Deep Orange 10 vehicle concept.• Responsible for the design and the structural analysis of the BiW structure.• Executed the DMU (Digital Mock-Up) of the overall design-engineering convergence between Class A… Show more Deep orange 10 is focused on developing a clean slate, electric autonomous mobility concept for the 2030 Smart City life, sponsored by Ford Motor Company.Role and Responsibilities:• Team lead for the Body-in-White team responsible for the design and manufacturing of the Deep Orange 10 vehicle concept.• Responsible for the design and the structural analysis of the BiW structure.• Executed the DMU (Digital Mock-Up) of the overall design-engineering convergence between Class A surfaces and vehicle components.• Worked on developing a 1:1 scale mock-up to evaluate entry, egress and interior passenger volume.• Worked with the team for the colors and materials of the interior, in collaboration with SAGE Automotive Interiors• Responsible for the conceptualization, designing, SolidWorks modeling, manufacturing and integration of the vehicle. Show less -
Deputy ManagerAshok Leyland Dec 2014 - Jul 2017Chennai, Tamil Nadu, IndiaAshok Leyland is an Indian automobile manufacturing company headquartered in Chennai, India. It is the 2nd largest commercial vehicle manufacturer in India.I was the Lead Design engineer for the Diesel engine platform called as the 'Neptune' engine which had two engines - a 4 cylinder 5L engine and an 8.1L 6 cylinder engine. These engines were sold in Euro 3, Euro 4 and Euro 6 emission norms. They were also used for power generation in emission norms of CPCB 1 and CPCB 2. I was responsible… Show more Ashok Leyland is an Indian automobile manufacturing company headquartered in Chennai, India. It is the 2nd largest commercial vehicle manufacturer in India.I was the Lead Design engineer for the Diesel engine platform called as the 'Neptune' engine which had two engines - a 4 cylinder 5L engine and an 8.1L 6 cylinder engine. These engines were sold in Euro 3, Euro 4 and Euro 6 emission norms. They were also used for power generation in emission norms of CPCB 1 and CPCB 2. I was responsible for the design, development, vehicle integration and supplier sourcing for the Neptune 6 cylinder engine.• Executed the design and development of the Neptune 6 cylinder engine for power ratings of 300hp, 320hp, 360hp, 400hp and 450hp.• Was part of the team for the development of the engine at 540hp with a twin turbo engine at Euro 4 emission norm.• Received 'Appreciation Award' from the CEO of the company for integration of the engine into the Russian BMP 2 tank and getting the biggest defense order for the company.• Improved product reliability by design of flat type flywheel (from pot-type) for change in clutch type to diaphragm. Conferred with the 'Reach90 Award' for reliability.• Developed 3D models and 2D drawings of crankshaft, engine block, auxiliary component brackets in Pro E/Creo V3.• Technical liaison between product development, production teams, and suppliers.• Managed FMEA, benchmarking, fitment trials and warranty-claim analyses for engine components.• Technical liaison between Ashok Leyland and Bosch, Cummins India, Sensata, Mitutoyo, Wabco, Ingersoll Rand for development of fuel systems, turbocharger, sensors, gaskets, air compressors and starter motor respectively.Tools: Pro E/ Creo V3, ENOVIA PLM, GD &T Show less -
Graduate Engineering TraineeAshok Leyland Dec 2013 - Nov 2014Designed an internal-EGR camshaft for a 6 cylinder engine for generator application (1500rpm). • Awarded Lean Six Sigma Excellence Award for the design of the i-EGR camshaft that could be machined on the existing camshaft design.• Worked with design teams by providing suggestions for design changes based on the failure mode observed and analyzed. • Proficient in NVH testing -vehicle pass-by noise test, 1 meter noise test for identification of noise damp-able components on the… Show more Designed an internal-EGR camshaft for a 6 cylinder engine for generator application (1500rpm). • Awarded Lean Six Sigma Excellence Award for the design of the i-EGR camshaft that could be machined on the existing camshaft design.• Worked with design teams by providing suggestions for design changes based on the failure mode observed and analyzed. • Proficient in NVH testing -vehicle pass-by noise test, 1 meter noise test for identification of noise damp-able components on the engine• Underwent extensive training on Lean Six Sigma and Advanced Problem Solving at Green Belt level.• Managed FMEA, benchmarking, DVVP and field failure issues. Show less
Arjun C Puthanpurayil Skills
Arjun C Puthanpurayil Education Details
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3.89/4 -
Amrita Vishwa Vidyapeetham, Coimbatore9.09/10
Frequently Asked Questions about Arjun C Puthanpurayil
What company does Arjun C Puthanpurayil work for?
Arjun C Puthanpurayil works for Ford Motor Company
What is Arjun C Puthanpurayil's role at the current company?
Arjun C Puthanpurayil's current role is Vehicle Architecture Synthesis Engineer | Power Train, Body-in-White Design Engineer | Extensive manufacturing experience | Systems Engineer.
What schools did Arjun C Puthanpurayil attend?
Arjun C Puthanpurayil attended Clemson University, Amrita Vishwa Vidyapeetham, Coimbatore.
What skills is Arjun C Puthanpurayil known for?
Arjun C Puthanpurayil has skills like Matlab, Solidworks, Creo Parametric, Automotive, Structural Analysis, Microsoft Office, Internal Combustion Engines, Vehicle Architecture, Vibration Testing, Project Planning, Project Management, Design Failure Mode And Effect Analysis.
Who are Arjun C Puthanpurayil's colleagues?
Arjun C Puthanpurayil's colleagues are Chris Oakwood, Stuart Rayner, Aswathy Mohan, Muthu Eblitz, Roy Gibbs, Anthony Duronio, Pankaj Anand.
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