Arjun C Puthanpurayil
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Arjun C Puthanpurayil Email & Phone Number

Vehicle Architecture Synthesis Engineer | Power Train, Body-in-White Design Engineer | Extensive manufacturing experience | Systems Engineer at Ford Motor Company
Location: Southgate, Michigan, United States 4 work roles 2 schools
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Role
Vehicle Architecture Synthesis Engineer | Power Train, Body-in-White Design Engineer | Extensive manufacturing experience | Systems Engineer
Location
Southgate, Michigan, United States
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Arjun C Puthanpurayil is listed as Vehicle Architecture Synthesis Engineer | Power Train, Body-in-White Design Engineer | Extensive manufacturing experience | Systems Engineer at Ford Motor Company, a company with 151485 employees, based in Southgate, Michigan, United States. AeroLeads shows a matched LinkedIn profile for Arjun C Puthanpurayil.

Arjun C Puthanpurayil previously worked as Vehicle Architecture Synthesis Engineer at Ford Motor Company and Team Lead - Body-in-White, Deep Orange 10 at Clemson University International Center For Automotive Research. Arjun C Puthanpurayil holds Master'S Degree, Automotive Engineering, 3.89/4 from Clemson University.

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Ford Motor Company

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Profile bio

About Arjun C Puthanpurayil

I have 8+ years of automotive experience in vehicle architecture / powertrain design, manufacturing and program management in markets including EMEA and APAC . Projects in Powertrain Domain:- Lead designer for the conversion of the 6 cylinder Hino diesel engine into a 2 cylinder diesel engine- Program manager for the integration of a 400hp engine into the first multi axle low floor bus by an Indian OEM.- Optimized calibration of a 2.0L Ford Eco Boost Engine in GT-Suite and engine dynamometer for racing application- Integration of 5L and 8L diesel engines into multiple commercial and defense vehicle applications- Design and development of various components on diesel engines including camshafts, valve components, sensors, air compressors, EGR components, alternators and flywheel- Design and analysis of rule-based and optimal control strategies for a PHEV application- Diesel powertrain cooling system simulation, component selection, and integration- Conversion of fuel injection system from inline fuel pump to rotary pump and CRDi system for diesel engine- Resolving oil thickening issue by fuel injector redesign for an 8L diesel engineProjects in Body-in-White Domain- Design and development of Body-in-White structure for the Deep Orange 10 project vehicle. http://cuicardeeporange.com/project/do10/ https://medium.com/self-driven/how-ford-helped-clemson-students-build-the-universitys-first-self-driving-car-b6a8db7315d6- Vibrational modal analysis for Body-in-White structure for the 2012 Mini Cooper E and 2017 Jeep Compass structureSkillsProgram Manager - Vehicle/Powertrain designing and integrationPowertrain Development - Powertrain systems design, development, and integration, Powertrain performance prediction & simulationTesting & Calibration Skills -Vehicle evaluation & testing, Engine calibration, Test track/driving, Data acquisition & analysisSoftware Skills - Pro E, SolidWorks, RAMSIS (certified), GT-Suite, MinitabProgramming Skills - Matlab & Simulink Engineering Skills - GD&T, DFMEA, 3D modeling & drafting, Value Engineering, 8D problem solving, DVP&R, Tolerance stack up, Mass model creation for vehicle subsystem

Listed skills include Matlab, Solidworks, Creo Parametric, Automotive, and 38 others.

Current workplace

Arjun C Puthanpurayil's current company

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Ford Motor Company
Ford Motor Company
Vehicle Architecture Synthesis Engineer | Power Train, Body-in-White Design Engineer | Extensive manufacturing experience | Systems Engineer
dearborn, michigan, united states
Website
Employees
151485
AeroLeads page
4 roles

Arjun C Puthanpurayil work experience

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Vehicle Architecture Synthesis Engineer

Current

Dearborn, Michigan, United States

- Created an RSM based range calculator for powersplit, eREVs (hybrid) and EV vehicles.- Led the team in creating regression models for mass estimation of subsystems for future Ford EVs and hybrid vehicles (2027+ Model Year).- Led the team to optimize hybrid topologies for both parallel and series hybrid vehicles based on North America, Europe and Chinese.

Sep 2019 - Present

Team Lead - Body-In-White, Deep Orange 10

Greenville, South Carolina Area

  • Deep orange 10 is focused on developing a clean slate, electric autonomous mobility concept for the 2030 Smart City life, sponsored by Ford Motor Company.Role and Responsibilities:
  • Team lead for the Body-in-White team responsible for the design and manufacturing of the Deep Orange 10 vehicle concept.
  • Responsible for the design and the structural analysis of the BiW structure.
  • Executed the DMU (Digital Mock-Up) of the overall design-engineering convergence between Class A… Show more Deep orange 10 is focused on developing a clean slate, electric autonomous mobility concept for the 2030 Smart.
  • Executed the DMU (Digital Mock-Up) of the overall design-engineering convergence between Class A surfaces and vehicle components.
  • Worked on developing a 1:1 scale mock-up to evaluate entry, egress and interior passenger volume.
Jan 2018 - Jul 2019

Deputy Manager

Chennai, Tamil Nadu, India

  • Ashok Leyland is an Indian automobile manufacturing company headquartered in Chennai, India. It is the 2nd largest commercial vehicle manufacturer in India.I was the Lead Design engineer for the Diesel engine platform.
  • Executed the design and development of the Neptune 6 cylinder engine for power ratings of 300hp, 320hp, 360hp, 400hp and 450hp.
  • Was part of the team for the development of the engine at 540hp with a twin turbo engine at Euro 4 emission norm.
  • Received 'Appreciation Award' from the CEO of the company for integration of the engine into the Russian BMP 2 tank and getting the biggest defense order for the company.
  • Improved product reliability by design of flat type flywheel (from pot-type) for change in clutch type to diaphragm. Conferred with the 'Reach90 Award' for reliability.
  • Developed 3D models and 2D drawings of crankshaft, engine block, auxiliary component brackets in Pro E/Creo V3.
Dec 2014 - Jul 2017

Graduate Engineering Trainee

  • Designed an internal-EGR camshaft for a 6 cylinder engine for generator application (1500rpm).
  • Awarded Lean Six Sigma Excellence Award for the design of the i-EGR camshaft that could be machined on the existing camshaft design.
  • Worked with design teams by providing suggestions for design changes based on the failure mode observed and analyzed.
  • Proficient in NVH testing -vehicle pass-by noise test, 1 meter noise test for identification of noise damp-able components on the… Show more Designed an internal-EGR camshaft for a 6 cylinder engine for generator.
  • Proficient in NVH testing -vehicle pass-by noise test, 1 meter noise test for identification of noise damp-able components on the engine
  • Underwent extensive training on Lean Six Sigma and Advanced Problem Solving at Green Belt level.
Dec 2013 - Nov 2014
Team & coworkers

Colleagues at Ford Motor Company

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2 education records

Arjun C Puthanpurayil education

Master'S Degree, Automotive Engineering, 3.89/4

Projects: • Modeling and Study of Diesel Electric Hybrid with Advanced Fuel Injection Strategies • Calibration of 2.0 L Ford EcoBoost.

Bachelor Of Technology - Btech, Mechanical Engineering, 9.09/10

Amrita Vishwa Vidyapeetham, Coimbatore

Relevant courses: • Introduction to Electronics • Programming in C/C++ • Design of Machines • Strength of Materials • Kinematics and.

FAQ

Frequently asked questions about Arjun C Puthanpurayil

Quick answers generated from the profile data available on this page.

What company does Arjun C Puthanpurayil work for?

Arjun C Puthanpurayil works for Ford Motor Company.

What is Arjun C Puthanpurayil's role at Ford Motor Company?

Arjun C Puthanpurayil is listed as Vehicle Architecture Synthesis Engineer | Power Train, Body-in-White Design Engineer | Extensive manufacturing experience | Systems Engineer at Ford Motor Company.

Where is Arjun C Puthanpurayil based?

Arjun C Puthanpurayil is based in Southgate, Michigan, United States while working with Ford Motor Company.

What companies has Arjun C Puthanpurayil worked for?

Arjun C Puthanpurayil has worked for Ford Motor Company, Clemson University International Center For Automotive Research, and Ashok Leyland.

Who are Arjun C Puthanpurayil's colleagues at Ford Motor Company?

Arjun C Puthanpurayil's colleagues at Ford Motor Company include Khosi Masenya, Qing (Q.) Mao, Jose A Lopez, Anuradhika Uppuluri, and Helena Major.

How can I contact Arjun C Puthanpurayil?

You can use AeroLeads to view verified contact signals for Arjun C Puthanpurayil at Ford Motor Company, including work email, phone, and LinkedIn data when available.

What schools did Arjun C Puthanpurayil attend?

Arjun C Puthanpurayil holds Master'S Degree, Automotive Engineering, 3.89/4 from Clemson University.

What skills is Arjun C Puthanpurayil known for?

Arjun C Puthanpurayil is listed with skills including Matlab, Solidworks, Creo Parametric, Automotive, Structural Analysis, Microsoft Office, Internal Combustion Engines, and Vehicle Architecture.

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