Arun Balaji

Arun Balaji Email and Phone Number

Senior Automation and Controls Engineer @ General Motors
detroit, michigan, united states
Arun Balaji's Location
Bengaluru, Karnataka, India, India
About Arun Balaji

Experienced Senior Automation Engineer with 8+ years in industrial automation, controls, and Industry 4.0 solutions. Proven expertise in PLC programming, SCADA, HMI, Eplan electrical designs, and Vision systems, with a strong track record in designing and deploying systems aligned with global safety standards. Led high-impact projects, including a 13-month international assignment at General Motors' Detroit facilities, collaborating with cross-functional teams to deliver innovative automation solutions across North and South America, Asia, and Africa

Arun Balaji's Current Company Details
General Motors

General Motors

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Senior Automation and Controls Engineer
detroit, michigan, united states
Website:
gm.com
Employees:
117126
Arun Balaji Work Experience Details
  • General Motors
    Senior Automation And Controls Engineer
    General Motors Nov 2024 - Present
    Bengaluru, Karnataka, India
  • General Motors
    Automation Application And Execution Engineer
    General Motors Oct 2023 - Oct 2024
    Warren, Michigan, United States
    • Developed and Piloted the HMI First time quality screens in Flint GA Shop, which could reduce the manpower time spent on identifying bottlenecks, allowing quicker corrective actions and improving overall quality.• Designed new Compact Photoneo Panel for CRX Robotic application, which could help to reduce the floor space in GA Shop.• Inhouse design for GA innovation lab for development of Hardware and software designs for two new cells, which could save external manpower cost for designs.• Performed Safety Validation for the TLU training cells in MAN B lab, ensuring compliance with safety standards• Supported Kettering R&D Lab for MPS Gate box troubleshooting, which helped the team to resume production without significant downtime.• Created safety placards for five robotic cells for the G5 Robot installation in the MAN A lab• Supported Factory Zero on resolving the discrepancies in the full stack cell drawings by comparing them with the field installation.
  • General Motors
    Senior Automation And Controls Engineer - General Assembly
    General Motors Mar 2020 - Sep 2023
    Bengaluru, Karnataka, India
    • Worked as a General Assembly (GA) Controls Engineer, providing technical expertise and support for GA projects globally. • Participate in the preliminary project scope discussions to align on objectives and requirements with project teams • Designed automation systems and electrical layouts using Eplan P8, adhering to GM’s global standards and safety protocols. • Developed and validated PLC and HMI programs using Studio 5000 and TIA Portal Software • Conducted system validations using GM’s safety tools, including g-Plac, g-Comply, g-Risk and SCS Checks for ensuring compliance with safety norms. • Collaborated with cross-functional teams, including Global Propulsion Systems (GPS), Conveyor Controls, and PFS, for seamless project execution and system integration. • Supported global manufacturing plants across North America, South America, Egypt, Korea, and India in field integration, debugging, and troubleshooting.
  • Larsen & Toubro
    Iiot Solution Architect
    Larsen & Toubro Oct 2019 - Jan 2020
    Designed and implemented IIoT/Industry 4.0 solutions to transform non-IoT assets into connected reporting systems, driving predictive maintenance and equipment connectivity. Collaborated with cross-functional teams as a technical liaison between customers and service engineering teams.
  • Titan Engineering & Automation Limited
    Senior Automation Engineer
    Titan Engineering & Automation Limited Jul 2018 - Aug 2019
    Hosur Area, India
    Titan is an OEM equipment manufacturer serving industries such as FMCG, Automotive, and Electronics. As a PLC programmer under the controls engineering team, I developed PLC, SCADA, and HMI programs for Siemens, Allen Bradley, Mitsubishi, Omron, and Delta systems. After successful machine programming, I performed FAT and SAT at the customer site to ensure smooth machine integration.
  • Vsm Traders
    Automation Engineer & Consultant
    Vsm Traders Oct 2017 - Jul 2018
    Chennai, Tamil Nadu, India
    Provided tailored automation solutions for diverse client needs, programming PLCs, HMIs, and SCADA systems while integrating drives (servo drives, VFDs, and stepper drives) and industrial peripherals (barcode scanners, printers). Designed PLC control panels for various applications and collaborated with clients to meet their specific requirements.
  • Salcomp Plc
    Plc And Cnc Motion Controller Maintanance Engineer
    Salcomp Plc Oct 2016 - Sep 2017
    Chennai, Tamil Nadu, India
    Salcomp manufactures mobile chargers for various companies, including Apple, Nokia, and other electronics manufacturers. I worked on the fully automated Apple mobile charger production line, maintaining automation systems, programming PLCs, HMIs, and CNC machines, and supporting vision systems and laser marking equipment. Delivered troubleshooting expertise in control panels, drives (servo drives, VFDs), and pneumatic/hydraulic systems.
  • Adhisakthi Projects Pvt Ltd
    Process Automation Engineer
    Adhisakthi Projects Pvt Ltd Apr 2016 - Oct 2016
    Chennai Area, India
    Adhisakthi Projects Pvt Ltd is an OEM equipment manufacturer for the FMCG industry, with clients including Hindustan Unilever and other major FMCG companies. Developed PLC and HMI programming tailored to customer requirements, created BOMs, and managed installation and commissioning at client sites.

Arun Balaji Education Details

  • Srm Valliammai Engineering College
    Srm Valliammai Engineering College
    Electrical And Electronics Engineering
  • Pacm Higher Secondary School,Rajapalayam
    Pacm Higher Secondary School,Rajapalayam
    Computer Science

Frequently Asked Questions about Arun Balaji

What company does Arun Balaji work for?

Arun Balaji works for General Motors

What is Arun Balaji's role at the current company?

Arun Balaji's current role is Senior Automation and Controls Engineer.

What schools did Arun Balaji attend?

Arun Balaji attended Srm Valliammai Engineering College, Pacm Higher Secondary School,rajapalayam.

Who are Arun Balaji's colleagues?

Arun Balaji's colleagues are Steven Strom, Brandon Heid, Tracy B. Payne, Deshone Valley, Lashanti Robinson, Jay King, Vivian Zhu.

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