Ashley Ergin Email & Phone Number

Rochester, New York, United States

Responsible for Assembly Process Engineering sustaining and continuous improvement activities which consisted of coordinating and launching New Product releases, creating, delivering and monitoring controls and processes for all major assemblies and sub-assembly components throughout the product life-cycle. Supported existing Programs/Customers with Process Flow Maps, Assembly Layouts, Bill of Materials/Routings, Engineering Change Notices and Lean/5S activities. Supported New… Show more Responsible for Assembly Process Engineering sustaining and continuous improvement activities which consisted of coordinating and launching New Product releases, creating, delivering and monitoring controls and processes for all major assemblies and sub-assembly components throughout the product life-cycle. Supported existing Programs/Customers with Process Flow Maps, Assembly Layouts, Bill of Materials/Routings, Engineering Change Notices and Lean/5S activities. Supported New Programs/Customers with analysis of manufacturing start-up operations and presented to all stakeholders through the PEKO Manufacturing Analysis Program. Show less

Fishers, Ny

Responsible for Manufacturing Engineering sustaining activities that were focused on improved safety, quality, delivery and cost. This was accomplished by participating in daily team huddles, supporting continuous improvement initiatives through Kaizens, Lean Training, production flow improvements, 5S initiatives, and inventory strategies. Developed and reviewed data analysis leading to recommendations regarding product labor routings, Bill of Material flattening, Engineering Change Notices… Show more Responsible for Manufacturing Engineering sustaining activities that were focused on improved safety, quality, delivery and cost. This was accomplished by participating in daily team huddles, supporting continuous improvement initiatives through Kaizens, Lean Training, production flow improvements, 5S initiatives, and inventory strategies. Developed and reviewed data analysis leading to recommendations regarding product labor routings, Bill of Material flattening, Engineering Change Notices and Business Development Team initiatives. Show less

Greece, Ny

Equipment Manufacturing Warehouse Raw Material Flow Project:Deliverables included improving the efficiency of material flow through receiving, inspection, storage and ultimate movement to the point of use location. Additional improvements delivered included the elimination of safety hazards on the dock, lower DTS time:< 1 day for all non-inspected receipts, one storage location for each part, reduced the number of material "touches", improved inventory accuracy, 20% material handling… Show more Equipment Manufacturing Warehouse Raw Material Flow Project:Deliverables included improving the efficiency of material flow through receiving, inspection, storage and ultimate movement to the point of use location. Additional improvements delivered included the elimination of safety hazards on the dock, lower DTS time:< 1 day for all non-inspected receipts, one storage location for each part, reduced the number of material "touches", improved inventory accuracy, 20% material handling labor savings, & 50% fewer SAP move transactions.Assembly Workbench Setup Project:Developed the assembly workbench setup for launch of the new 5600/3600 product. Collaborated with shop floor associates, manufacturing, and process engineers to improve component and finished good material flow and assembly efficiency. Show less

Henrietta, Ny

Operations Analysis StudiesPerformed Time Studies and established standards, made recommendations for process improvement, developed new process maps, conducted Manpower Analysis, taught overview of Lean Principles and performed 5S activities to improve efficiencies and reduce waste in the Sampling/Inspection, Shipping and Receiving Departments.

Rochester, New York Area

Lean ProjectsDDF ULTRA Future State Value Stream Map Project - Additional Revenue Opportunity savings ($2,240,000) with future state performance measurements.DDF ULTRA Lean Activities/Labor and Process Cost Reduction Project - 39% labor and process cost reduction with Lean implementationSix Sigma ProjectMPDL Loose Hardware Project - 10% product quality improvement with six sigma analysis resulting in resolution of the root cause of the problem.Material Cost Reduction… Show more Lean ProjectsDDF ULTRA Future State Value Stream Map Project - Additional Revenue Opportunity savings ($2,240,000) with future state performance measurements.DDF ULTRA Lean Activities/Labor and Process Cost Reduction Project - 39% labor and process cost reduction with Lean implementationSix Sigma ProjectMPDL Loose Hardware Project - 10% product quality improvement with six sigma analysis resulting in resolution of the root cause of the problem.Material Cost Reduction ProjectsDDF ULTRA Material Cost Reduction Project - 17% material cost reduction with material cost reduction strategy implementations.DDF ULTRA Procurement Project - 10% parts ordering process improvement with economic order quantity model implementation. Show less