Ashook Kumar Email and Phone Number
Ashook Kumar personal email
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Senior Reliability Engineer with 8+ years of experience in the oil & gas and chemical fertilizers industries, specialized in asset reliability, condition monitoring, diagnostics and maintenance of critical turbomachinery. Expertise includes vibration analysis, lube oil analysis, reliability centered maintenance and projects execution & commissioning. Proactive in identifying areas of improvement, bad actors identification and committed to continuous enhancement of asset performance.Asset Integrity Management:- Vibration Monitoring and Faults Diagnostic using ADRE-408 & CSI-2140 Tools- Lube Oil Analysis Program Monitoring & Stewardship- Reliability Centered Maintenance (RCM) Program Implementation & PM Plans Development- Machinery Heat Maps, Roll-out & RLA Plans Development & StewardshipReliabiliy Projects:- Air Compressor Retrofitting / Revamp to upgrade design capacity and performance efficiency - Steam Turbine Governing system modernization from mechanical-hydraulic to electronic - Air Compressor Filtration System upgradation to improve filtration efficiency & lifetimeMajor EPCC Projects:- Gas Compression Package as per API-11P (Compressor: Ariel KBT-4, Engine: Waukesha L-7044 GSI S5)- Gas Compression Package as per API-11P (Compressor: Ariel JGK-4, Engine: Waukesha L-7044 GSI S4)- TEG based Gas Dehydration Unit, Capacity: 110 MMSCFD (OEM: AEML, Canada)Major Overhauling of Turbomachinery:- Reciprocating Gas Engine - Make: Waukesha, Rating: 1680 HP, V12 Cylinders- Steam Turbine - Make: Dresser Rand, Rating: 10 MW, Condensing Impulse Turbine- Centrifugal Compressor - Make: MAN/GHH, Rating: 8600 HP, 09 Stages Axial Split- Centrifugal Compressor - Make: GE, Rating: 5200 HP, 07 Stages Radially Split - Centrifugal Compressor - Make: GE, Rating: 3900 HP, 07 Stages Axial Split - Reciprocating Compressor - Make: Ariel, Rating: 2540 HP, JGK4 Frame - Centrifugal Pumps - Make: Sulzer, Flowserve, KSB- Gearboxes - Induction & Reduction Type, Make: Flender, RexnordDay to Day Responsibilities:- Rotating equipment condition monitoring and vibration analysis- Risk analysis studies, FEED, HAZOP, MOC, PSSR & design review- Equipment failure analysis and their corrective actions- Machinery reliability, integrity, and optimization initiatives- Maintenance history compilation and maintenance plans- Technical evaluation & review of vendor' Bids / Proposals - Effective utilization of manpower and material resources- Job Safety Analysis (JSA) & Tool Box Talk (TBT) for safe execution
Fatima Group
View- Website:
- fatima-group.com
- Employees:
- 1752
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Senior Reliability Engineer - Rotating EquipmentFatima Group Dec 2023 - PresentMultan, Punjab, Pakistan- Monitoring of critical turbomachines through Vibration and Lubricant Analysis to achieve optimal performance- Analyzed failure data and performed Bad Actors Analysis to develop action plans for continuous improvements- Initiated Reliability Centered Maintenance (RCM) program to enhance machine reliability and availability- Conducted Root Cause Failure Analysis (RCFA) of rotating equipment breakdowns to prevent recurrence- Implemented Reliability Excellence frame-work and Benchmarked with IDCON / industry best practices - Developed and managed Machinery Heat Maps, Roll-out Plan & Remaining Life Assessment (RLA) Plans- Performed detailed inspection of vintage Process Air Compressor (Make: BBC) for revamp and revival of continuous operation leading to enhanced fertilizer production
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Rotating Equipment Engineer - IFatima Group Sep 2021 - Dec 2023Multan, Punjab, Pakistan- Led the project team for successful execution and seamless commissioning of projects in accordance with API RP-686 guidelines with zero injuries and incidents at the mid-stream gas processing facility- Executed Gas Compression Project (Compressor: Ariel KBT4 + Gas Engine: Waukesha L-7044 GSI S5) in record time of 20 days and enhanced gas supply upto 22 MMSCFD for fertilizer production- Delivered project of 110 MMSCFD Gas Dehydration Plant within approved budget of US$ 2 MM to limit moisture content by <6.0 Lb/MMSCF and met sale gas line specifications- Modernized speed governing system of critical Steam Turbines (Make: AEG Kanis) from mechanical-hydraulic to state of the art electronic system for efficient monitoring and control- Upgraded Air Filtration System of air Compressors and improved filtration efficiency upto E10 class & filters lifetime from 120 days to 240 days leading to enhanced annual production of Nitric Acid- Overhauled Waukesha gas engine (Model: L-7044GSI S4), 1680 HP, V12 cylinders and resumed plant operation within 07 days to meet annual production target of 850K MT quality fertilizer- Developed CAPEX budget (Level I - V) of major EPC projects and ensured completion within approved budget & timeline through continuous tracking with S-curve and proactive approach- Participated in risk assessment studies (HAZOP, Management of Change, PSSR, JSA, etc.) for safe, reliable and quality execution of projects as per applicable API/ISO/Good industry standards
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Rotating Equipment Engineer - IiFatima Group Feb 2020 - Sep 2021Multan, Punjab, Pakistan- Installed and commissioned Gas Compression Package (Compressor, Ariel JGK4 + Gas Engine, Waukesha L-7044 GSI S4) leading to a 15% increase in production capacity and company’s business growth- Coordinated with all stakeholders, vendors and contractors for smooth execution & commissioning of project- Managed installation of Gas Compression Package by timely closure of all technical queries during engineering, procurement, installation and commissioning in record time with zero injury- Overhauled GHH Centrifugal Compressor, 8600 HP, Horizontal Split, Multi-stages, LP and HP Casings - Developed lesson learnt, risk register and mitigation plans for Gas Compression and Gas Dehydration unit projects to avoid any delay & unforeseen events- Developed CAPEX Budget (Level I - V) of major EPC Projects and ensured completion of projects within approved budget and timeline through continuous tracking and record keeping- Developed Project Schedule / Gantt Chart on MS Project for all EPCC Projects and achieved successful execution within planned timeline- Participated in all engineering studies (HAZOP, Management of Change, PSSR, JSA, etc.) for safe and reliable execution of projects as per API/ISO standards- Participated in HSE programs (PSM Drive, PTW Awareness, MSA Audits) to uplift plant safety culture
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Management Executive - Maintenance & ReliabilityFauji Fertilizer Bin Qasim Limited (Ffbl) Mar 2018 - Feb 2020Karāchi, Sindh, PakistanMajor Overhauling of Turbomachinery:- Steam Turbine, Make: Dresser Rand, Rating: 10 MW, Impulse type installed at UREA Plant- Gearbox, Make: Flender, Rating: 3900 KW, Step-up type installed at CO2 train UREA Plant- Centrifugal Compressor, Make: GE, Rating: 5200 HP, Radially Split type installed at Ammonia Plant - Auxiliary Boiler FD Fan, Make: Howden Buffalo, installed at Utility Plant- Gearbox, Make: Rexnord, Rating: 240 HP, Reduction installed at bucket elevator of DAP Plant- Steam Turbine, Make: Elliot, Rating: 280 HP, Curtis Stage installed at of Ammonia Plant - Conti-tech Conveyor belt installation, splicing and commissioning at PH&S Unit- Mechanical Seals, Make: John Crane, replacement of HP Ammonia Pump at Urea PlantDay to Day Responsibilities:- Routine equipment failure analysis and their corrective actions- Machinery reliability, integrity, and optimization initiatives- Developing maintenance history and maintenance plans- Monitoring inventory and on-time ordering of spare parts- Performing technical review of vendor' proposals - Tracking annual budget and utilization as per approved budget- Managing available human and material resources- Encouraging and motivating employees by award nominations- Job Safety Analysis (JSA) & Tool Box Talk (TBT) for safe executionSAP Plant Maintenance (PM) Module:- Material Management, Inventory Review & Ordering- Maintenance Management, Maintenance Orders Review and Execution- Vendor's Bids Review and ITBs Follow Up- Initiating Purchase Requisition (PR)- Developing Service Entry Sheets (SES)- Developing Equipment Bill of Material (BOM) -
Management Associate - Maintenance & ReliabilityFauji Fertilizer Bin Qasim Limited (Ffbl) Dec 2016 - Feb 2018Karāchi, Sindh, PakistanMachinery Maintenance (Rotary Equipment):- Overhauled GE Centrifugal Compressor, 3900 HP, Axial Split, 05 Stages installed at Ammonia Plant- Overhauled GE Centrifugal Compressor, 3400 HP, Axial Split, 07 Stages installed at Ammonia Plant- Managed Steam turbine complete overhauling on-time and eliminated risk of production loss - Overhauled Centrifugal & Positive Displacement Pumps due to high vibration & seal leakages- Assisted in Conveyor belt Installation, Splicing and Commissioning within planned time- Supervised inspection/replacement of Bearings, Seals, Packing rings, Coupling and Belts Equipment Maintenance (Static Equipment):- Assisted in efficient Preventive maintenance of Shell & Tubes Heat Exchanger- Participated in Corrective maintenance of Carbon Steel & FRP Tanks and Vessels- Supervised project of "Rubber Lining" on CS tank to provide corrosion protection
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Lean Manufacturing ImplementationInterwood Mobel (Pvt) Ltd. Oct 2015 - Jun 2016Lahore, Pakistan"Implementation of Lean Manufacturing and Ergonomics Principles"- Communicated to Operation Manager and updated him weekly about the progress of project- Coordinated with a group of 4 students and achieved positive outcomes by positive attitude- Implemented Lean Management tools and Improved Process through waste elimination- Improved Quality using strategies of TQM, Statistical Process Control and Management tools- Modified Process Layout of chair section using Bottleneck analysis technique- Implemented ergonomics principle and improved work environment for the employees- Executed 5S and KAIZEN philosophies and eliminated existing waste in process -
Career Prep FellowAmal Academy Oct 2015 - Jan 2016Lahore, Pakistan"Amal Academy is Stanford funded startup that develops professional skills in young graduates"- Completed a competitive written application and interview process to be selected from over 900 applicants for intensive 3-month Career-Prep Fellowship program funded by Stanford University- Collaborated with a group of 40 students for 3 months that enhanced my team working abilities- Enhanced my confidence and speaking skills by speaking in front of 40 members for 3 months- Developed skills about resolving conflicts positively that may raise in any team activity- Learned about techniques to be positive throughout the day even in negative scenario- Learned about managing multiple tasks to increase productivity using SMART technique- Ameliorated Leadership and Conflict management skills to be a better team player -
Production InternCoca-Cola Beverages Pakistan Limited Jun 2015 - Aug 2015Rahim Yar Khan- Completed a project “Optimization of Carbon Dioxide (CO2) yield in Beverage” and provided valuable suggestions using SPC tools, 5 Whys analysis and Problem Solving techniques- Reported to Production Lead and Production Engineer about daily progress of CO2 project - Interacted with Production teams of 40 employees during my stay at Coca Cola Limited- Improved efficiency of Washer with respect to dirt and bottle breakage by root cause analysis- Attended Safety training to reduce injuries of workers and developing healthy environment- Learned about Refrigeration cycle, Blowing process and Filling process at PET & RGB Production lines
Ashook Kumar Skills
Ashook Kumar Education Details
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3.67 / 4.00
Frequently Asked Questions about Ashook Kumar
What company does Ashook Kumar work for?
Ashook Kumar works for Fatima Group
What is Ashook Kumar's role at the current company?
Ashook Kumar's current role is Sr. Reliability Engineer | VA CAT III | CMRP | Rotating Equipment Engineer at Oil & Gas and Chemical Fertilizers Plant.
What is Ashook Kumar's email address?
Ashook Kumar's email address is as****@****ail.com
What schools did Ashook Kumar attend?
Ashook Kumar attended University Of Engineering And Technology, Lahore.
What are some of Ashook Kumar's interests?
Ashook Kumar has interest in Reading Books, Travelling, Education, Environment, Watching Movies, Playing Badminton, Science And Technology, Internet Surfing, Health.
What skills is Ashook Kumar known for?
Ashook Kumar has skills like Microsoft Office, Engineering, Autocad, Microsoft Excel, Solidworks, Matlab, Powerpoint, Research, Leadership, Manufacturing, Ansys, Machine Design.
Who are Ashook Kumar's colleagues?
Ashook Kumar's colleagues are Shahzaib Malik, Abdul Rauf, Suvro Sharothi Santo, Ali Rizvi, Faiza Chohan, Adnan Ali, Fathima Essop.
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Ashook Kumar
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