Ashutosh Shukla Email & Phone Number

Spartanburg, SC, US

Buffalo, New York, United States

Delivered $0.9 million in annual savings by leading Lean Manufacturing and Value Stream Mapping (VSM) initiatives and implementing root cause analysis and supplier quality improvements.Streamlined calendering processes using Lean Six Sigma, reducing cycle times by 30% and saving $150,000 annually.Developed a Waste Factory Automation System, optimizing.

Buffalo, New York, United States

Reduced tracking inaccuracy in the scrape process from 32% to 1% by redesigning infrastructure.Achieved a 3.5% reduction in waste, saving $100,000/month by optimizing workflows.Automated scrap analysis with real-time SAP integration, enhancing production monitoring.

Maharashtra, India

• Successfully managed quality engineering and installation projects on assets worth $50M from various original equipment manufacturers, including MAN-B&W, Wartsila, Alfa Laval, ABB, and Daihatsu.
• Supervised installing and commissioning of a Ballast Water Management system that resulted in a 95% reduction in the incidence of water-borne diseases and prevented the trans-aquatic migration of aquatic organisms.
• Implemented an updated safety management system on ships, leading to a 25% reduction in accidents and losses.
• Collaborated with cross-functional teams to optimize manufacturing processes, resulting in a 20% increase in production efficiency, equivalent to savings of $5 million annually.
• Conducted time and motion studies, identifying and resolving bottlenecks, which led to a 15% reduction in production cycle time, resulting in savings of $2.5 million in operational costs.
• Designed and implemented equipment modifications and fixtures, resulting in a 10% improvement in production quality, leading to savings of $1 million annually.

Mumbai, Maharashtra, India

• Conducted inventory optimization and evaluated on-board service provider vessels using JIBE evaluation, resulting in a 15% reduction in useless property and eliminating $1M in maintenance costs.
• Conducted root cause analysis on engine room machinery failure patterns using 8D's, 5 Why's, and Quick Kaizen tools, leading to a 75% decrease in breakdown maintenance.
• Implemented process improvements on auxiliary equipment and electrical controllers/control circuits using DMAIC methodology, resulting in a 20% reduction in defects and increased efficiency.
• Conducted routine maintenance, repairs, and troubleshooting on marine vessels, ensuring optimal performance and adherence to safety standards.
• Led a team of technicians in overhauling and maintaining critical shipboard systems, including HVAC systems, leading to enhanced operational reliability and increased equipment lifespan.
• Coordinated dry-docking activities, including hull inspections, repairs, and retrofitting projects, ensuring compliance with classification society rules and regulations.

Mumbai, Maharashtra, India

• Implemented modifications to optimize in-use oil conditions, resulting in a 15% reduction in maintenance costs and enhanced system and process efficiency.
• Conducted advanced preventive maintenance and performed equipment failure analysis, contributing to a significant 25% reduction in downtime.
• Assisted senior engineers in conducting routine maintenance and repair work on marine vessels, with a focus on HVAC systems.
• Played a key role in troubleshooting and resolving mechanical and electrical issues in engines, propulsion systems, and auxiliary machinery.
• Provided support during inspections, maintenance, and repairs conducted during dry-docking activities.
• Assisted in the implementation of preventive maintenance programs and maintenance schedules.

Narora, Uttar Pradesh, India

-Assisting in routine inspections and maintenance activities, ensuring compliance with strict safety protocols and procedures.-Collaborating with the mechanical team to support engine generator set production and contribute to the development of mechanical designs.-Conducting research and analysis to determine qualification and development specifications.

Lucknow, Uttar Pradesh, India

-Assisted in conducting routine inspections, diagnostics, and repairs of over 100 vehicles, ensuring their optimal performance and reliability.-Collaborated with experienced technicians to successfully troubleshoot and resolve mechanical and electrical issues for 50+ vehicles, resulting in improved overall fleet efficiency.-Contributed to the.

Master'S Degree, Industrial Engineering, 3.71

Master'S Degree, Naval Architecture And Marine Engineering, 7.0

Activities and Societies: -Cadet Captian Of Wärtsilä house -Best technical Presentation 2015-2016 by Goa shipyard limited -Active in the.

Bachelor Of Technology - Btech, Mechanical Engineering, 6.8