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Dynamic and results-driven engineer, with a keen focus on green aviation, with expertise in all facets of turbomachinery and systems design, development, testing, and project execution. Exceptionally adept in crafting innovative solutions that optimize processes and productivity. Well-versed in business case development and technical writing. Articulate communicator and champion of cross-functional teams. Technically sophisticated across industry best practice tools, systems, and applications.
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Consultant - PropulsionElectra.AeroMunich, By, De -
Principal Propulsion System EngineerLilium Jun 2024 - PresentMunich, Bavaria, GermanyTechnical owner of revolutionary electric ducted fan technology. Providing technical guidance to a team of 30 members in system engineering following ARP4754, CS-E, E-19 EHPS, and CS-SC VTOL standards providing system requirement verification and validation plans for the safety of flight of the Lilium Jet. -
Head Of TurbomachineryZeroavia Apr 2021 - Apr 2024Cirencester, England, United KingdomManager and technical lead of a small team ambitiously working towards providing industry breaking turbomachinery and gearbox solutions (bespoke or with suppliers) to the hydrogen fuel cell aviation industry.Notable products and publications:1. ZA600 Hypertruck2. ZA600 DO228 flight (Engine and battery systems)3. ZA600 Compressor (main job)4. Publication: WO2023249659A1 - Thrust from Hydrogen Fuel Cell Waste5. Publication: WO2023249660A1 - Compressor Bypass for Low Altitude Operations6. Patent: WO2023220532A2 - Run Fuel Cell Coolant Through Cathode Intercooler7. Patent: GB2620737 - Independently Modulated Fuel Cell Compressors8. Patent: US20240170695 - Fuel Cell With Integrated Balance of Plant Components9. WO2024054277 - Hydrogen Fuel Cell System -
Lead Turbomachinery EngineerZeroavia Jan 2022 - Jan 2023Cirencester, England, United Kingdom -
Turbomachinery EngineerZeroavia Apr 2021 - Jan 2022Hollister, California, United StatesInvolved in all facets of the airplane propulsion system at a fast paced leading startup aiming to bring a practical zero-emission hydrogen-powered engine solution to aviation. Functioning as a Mechanical Design Engineer based out of the United States (Creating test structure models, vehicles models, drive train models, and battery models, developing the corresponding drawings, overseeing the procurement of parts and builds) and the sole Turbomachinery Engineer in charge of Fuel Cell Air Compressors across the company in both US and the UK sites. -
Mechanical Engineer - Power ElectronicsCrane Aerospace & Electronics Jul 2020 - Mar 2021Lynnwood, Washington, United StatesA mechanical engineer in a small, cross-functioning, fast-paced team responsible for developing the 3D design model, drawings, MIL-STD-883 compliant environmental analysis (thermal, vibration, shock, and stress), and spearheading the mechanical testing of commercial space-grade modular power electronics for high volume off the shelf market with strict cost goals.• Spearhead the mechanical analysis for radiation-tolerant and off the shelf hybrid modular power electronic units for thermal, shock, vibration, and constant acceleration stress compliance towards MIL standards (MIL-STD-883) and market requirements by developing 3D analysis models using Autodesk Inventor, developing detailed mesh, realistic boundary conditions and simulating the results utilizing ANSYS Mechanical FEA and presenting it to internal and external stakeholders for accurate product performances, and guiding the development of products.• Develop GD&T standard drawings per ASME Y14.5 and manufacturing processes for electronic components in order to create more control over the manufacturing of the parts, in order to achieve 100% quality compliance and reducing manufacturing variability. Exposure to coil windings, epoxy processing and soldering of small power electronics PCB boards. • Lead the development and testing of Rapid Prototype units during the development phase by reviewing the design, standards, and specifications advertised to customers and developing the marginal testing requirements. Design test setup and test instrumentation requirements and oversee the testing and data analysis. Exposure to rapid prototyping, quick turn around designs, MIL STD 810 and 883 testing standards and equipment. -
Payloads & Structural Design Engineer (777X Program)Boeing Jun 2019 - Jul 2020Everett, WashingtonFactory Support Collaboration Center (FSCC) (12/2019 – 07/2020)Value Engineering/Affordability (777/777X/767/747 Payloads) (6/2019 – 2/2020) Principal strategist and overseer of product development, technical integration, full life cycle project management, cost savings, process improvements, documentation, business case development, and engineering initiatives. Drive idea generation and brainstorm sessions utilizing Agile concepts and processes with a 26-member cross-functional team of managers, mechanics, and engineers. • Subject Matter Expert (SME) for Agile Project Management to 12+ Value Engineering Project Managers. Led, developed, and empowered 30+ cross-functional personnel. • Project Lead for the 777/X dent quality improvement initiative. Eliminated 100% of total defect hours due to airplane skin dents in the final assembly. Exposure to the whole manufacturing process of the 777 aircraft and close attention to insulation blanket installation, skin riveting, section joints, and aircraft transportation through the Everett factory. • Reduced costs by 78% by championing the redesign of the aircraft stow bins on the 777X. Spearheaded business case development and cost analysis of parts. Drafted the ECR document and presented it to the SME review board, stakeholders, and cross-functional teams for approval.• Helmed the global workshare process document initiative and collaboration with 29 internal commodity teams. Pinpointed issues and established best practices. • Conceptualized and delivered virtualization of work tools leveraging MS OneNote and Share Point software for a seamless transition during the “Stay at Home” mandate. -
Centrifugal Compressor Development EngineerDaikin Applied Americas Jun 2016 - Jun 2019Minneapolis, MinnesotaPrimary leader of development engineering, structural and mechanical design, testing, comprehensive analyses (FEA, FMEA, dynamic, GD&T, thermal), KPIs, performance metrics, business case development, workflow, and project management. Streamlined supply chain, procurement, and purchasing management for prototype components. Generated technical documents (i.e. FMEA, TED, product specifications), as well as test plans and reports per certification and regulatory compliance statutes. • Administered full life cycle project execution of the mechanical design of a centrifugal compressors, motors, bearings, and gears (helical gears primarily and small amounts of worm gears), including FEA stress analysis, dynamic analysis, and structural design. Cut costs by 30%, bolstered efficiency by 5%, and expanded operating range by 50%. • Trusted liaison between over 50 engineers, technicians, and manufacturers across Daikin global facilities in the US, Italy, Japan, and China during prototype production and testing. Prototype manufacturing and machining methods include, but not limited to, casting, forging, CNC, welding, rotor and stator installation in motors, assembly instructions and associated assembly of sub components.• Drove the design of experiment (DOE) process in partnership with 15+ technicians and engineers to enhance accuracy and reduce total testing time by 20%.• Achieved a 20-second chiller restart for the Magnitude RapidRestore© software.• Accomplished a 10% quantity decrease by providing critical oversight of GD&T analysis, mechanical calculations, change implementation, and design revisions. • Slashed data analysis time by 50% by creating an Excel-based VBA macro. -
Centrifugal Compressor Development EngineerDaikin Applied Americas Nov 2014 - Jun 2016Plymouth, Minnesota• Led software validation testing and proposed functional logics for Daikin Magnitude RapidRestore® software allowing for the chiller to restart in 20 seconds during a power interruption• Slashed data analysis time by 50% by creating an Excel-based VBA macro.• Developed hydrostatic pressure vessel test rig and setup of compressor housings for ASME Certification used by all production facilities through ANSYS FEA Stress Analysis
Asif Sadik Skills
Asif Sadik Education Details
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Mechanical Engineering -
Rhinelander High SchoolHighschool Diploma
Frequently Asked Questions about Asif Sadik
What company does Asif Sadik work for?
Asif Sadik works for Electra.aero
What is Asif Sadik's role at the current company?
Asif Sadik's current role is Consultant - Propulsion.
What is Asif Sadik's email address?
Asif Sadik's email address is as****@****ied.com
What is Asif Sadik's direct phone number?
Asif Sadik's direct phone number is +181332*****
What schools did Asif Sadik attend?
Asif Sadik attended University Of Minnesota-Twin Cities, Rhinelander High School.
What are some of Asif Sadik's interests?
Asif Sadik has interest in Guitar, Leadership Training, Soccer, Education, Airplanes, Poverty Alleviation, Science And Technology, Graphic Arts.
What skills is Asif Sadik known for?
Asif Sadik has skills like Engineering, Ansys, Finite Element Analysis, Cad, Powerpoint, Microsoft Word, Microsoft Office, Graphic Design, Photoshop, C++, Windows Xp Pro, Windows 7.
Who are Asif Sadik's colleagues?
Asif Sadik's colleagues are Tim Unton, Alejandra Uranga, Samuel Elder, Andrea Fantin, Ross Cooper, Randy Griffith, Hannah Palumbo.
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