Ataa Ahmed Email & Phone Number

Karachi, PK

Karāchi, Sindh, Pakistan

Karāchi, Sindh, Pakistan

Karāchi, Sindh, Pakistan

• Optimizing the use of 4M’s and leading a team of 160 personnel to manage Piston Machining Shop operations for average monthly manufacturing capacity of 185,000 pistons, across 6 production lines.
• Enhanced the monthly production capacity of Piston Machining by 4.5% through reduction in cycle time and maximizing equipment utilization.
• Improved OLE (Overall Line Efficiency) of machining line from 80% to 85% by revamping the equipment effectiveness through scheduling and execution of preventive maintenance plan according to the principles of TPM.
• Established global standards of Occupational Health and Safety in machine shop resulting in ISO 45001:2018 certification.
• Reduced the product cost by 7% through localization of tools, minimizing rejection and by resource optimization.
• Led the project of designing new shop floor layout and process setup for Machining Complex.

Pakistan

• Responsibilities:
• Analyzed and identified the root causes of quality problems in stitching area.
• Assisted in developing performance measurements and setting quality metrics.
• Collaborated with management to organize awareness and training sessions regarding continuous improvement.
• Performed audits to ensure compliance with work instructions and SOPs in the stitching area.

Jeddah, Saudi Arabia

• Responsibilities:
• Collaborated with senior management to evaluate and improve the manufacturing methods.
• Worked with a technical team to enhance the quality of plastic products and mitigate their environmental impact.
• Established preventive maintenance schedule, ensuring optimal equipment operation without costly downtime.
• Developed Standard Operating Procedures for the activities performed in the factory.
• Documentation and implementation of ISO 9001:2015 and ISO 14001:2015 standards.

Karachi

• Responsibilities:
• Designed improved floor layout in order to maximize space utilization and minimize material movement.
• Assisted in enhancing daily production capacity by applying lean tools.
• Implementation of new inspection techniques in Quality Control Department for better results in lesser time.
• Preparation of Preventive Maintenance Schedule.
• Analyzing Quality Issues related to fabric at each stage.

Pakistan

• Responsibilities:
• Conducted safety surveys throughout the production plant to identify potential hazards.
• Aided in establishing action plans and follow-up procedures.
• Provided safety guidelines to the labor working on the assembly line to avoid accidents.
• Ensuring the use of Personal Protective Equipment in workplaces according to regulations.
• Root cause analysis of defects on assembly line and proposed corrective measures.

Saudi Arabia

• Responsibilities:
• Monitoring and ensuring compliance with the Standard Operating Procedures and organizations H&S policies.
• Aided in the preparation of EHS plan for the construction site.
• Preparation of Inspection and Test Plan (ITP).
• Conducted Risk Assessment in welding shop.
• Review of Resource Planning.

Master Of Science - Ms, Data Science, 3.47/4.00

Bachelor Of Engineering - Be, Industrial And Manufacturing Engineering, 3.30/4.00

Hssc, Pre-Engineering