Atul Sorte Email & Phone Number

Nagpur Area, India

Accomplishments • Annually saved USD 16K by recovery of untreated free Hydroxyl amine, one of the key raw material in Oximation Process • Annually saved USD 7.5K by Implementing Cost Effective process of hydrolysis• Six Sigma Methodology trials & successfully increased Aldehyde Yield from 76% to 83% • Supported to Design New Control Logic for unit operation (Batch Distillation and ATFE Drying) • Handled to train 40 employees on DCS HMI interface Process Operation, it includes 4 shift in- charges, 15 Supervisors and plant operators • Cytec Industries Inc. Special Recognition for successful completion of Front End Engineering and Capex project of Aldoxime process

Nagpur Area, India

Job Profile • Providing Day-to-Day technical support to Monitor and Troubleshoot Processes parameter • Designing Process Control logic & Interlocks to Complex Process operation• Mass, Heat balance and Line Size Calculation• Design of PFD, P&ID, Isometrics & Conceptualization implementation• Preparation of Cause and Effect sheets for the process execution• Prepare / review details Engineering Documents • Publish periodic process summaries to the peer for Yield Data and Cycle Time• Technical Specification evaluation of Vendor Data Sheet• Continuous Evaluation & improvement of process SOP,WI, Batch records cards• Executing the AMC of DCS Delta V System & Weighing balance• Plan Project Pre-commissioning and Commissioning activity • Collaborative Process support to the operational and Instrumentation team• Process Control documents as per ISO 9001-2008 requirement• CAPA for the in Process operation and Instrumentation's• Daily Audit of plant performance• Risk Assessments reports, MOC, JSA, HAZOP study, Root cause analysis of Failures • Developing solution to production problems and customer services as required New Installation • Six Sigma Methodology trials to increase Yield • R & D batches DOE’s trials at plant level • Improvement of Process for Cost Reduction / Productivity projects• Preparing Scope of Project Development• Budget planning for process improvement for forthcoming year• In-house Process Improvement Project development and safety Inspection• Handling of different types of Flow Meter Instruments like Thermal mass Flow Meter, Carioles Mass Flow Meter, Vortex Flow meter, Magnetic Flow meter• Creating and submitting inquiry of equipment and instrument to the Vendors• Preparation of in-house Project BOQ• Vendor selection for in-house improvement project

Butibori

• Handling batch mode operation in shift duty• Compliance of HSE and quality requirements during running of unit operations• Consistent adherence to company policies, procedures and performance standards• Cross function activity with Maintenance, Quality Control & Process team• Plan, direct & co-ordinate manufacturing operation and activity for 30 employees• Recording daily production output in performance log sheet• Prioritize, assign & review duties and work activity to meet productivity and quality goals • Verify de-bottlenecking of equipment• Organize and monitor staffing schedules and rotation• Maintain a safe and clean working environment• Maintain up to date work records

Nagpur Area, India

• Synthesis & Purification of organic compound in milligram to Gram • Literature and US. Patent search & designing the synthesis schemes of DOE’s• Lab batches trial and results compilation for preparation of improvement plan• Supporting to WHO-GMP, Dr. Reddy’s Laboratories & Customer Audit • Training on SOP’s and process chemistry for new product• Monitoring scale up batches during technology transfer to the production sites• Verifying the Routine analysis & reaction monitoring and documentation • Batch card preparation as per process modification