Take up one idea. Make that one idea your life - think of it, dream of it, live on that idea. Let the brain, muscles, nerves, every part of your body, be full of that idea, and just leave every other idea alone. This is the way to success.
Sunflag Industries Limited
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Manufacturing ManagerSunflag Industries Limited Sep 2022 - PresentAyutthaya, Phra Nakhon Si Ayutthaya, Thailand•Establish and maintain a training needs program to provide satisfactory levels of knowledge, skill, job satisfaction and cost-effective development of key personnel.• Plan and budget improvement projects for the financial year for implementation (CAPEX & OPEX)• Independently lead and managed all production/operations related activities of the plant• Planning the production and delivering to capacity with high utilization levels of the facility and high productivity• Lead plant improvements and modification projects• Implemented TQM practices such as 5S, QC, Kaizen, TPM• Planned, organized, directed, and ran day-to-day operations to exceed business expectations• Minimized and controlled process losses and waste generation• Promote Lean Manufacturing tools and technique in all production related processes to increase efficiency and minimizing operating costs• Continuously monitor customer interactions, take necessary actions to improve customer relation & use appropriate problem solving tools. Ensure customer queries, concerns and feedback are managed with minimum response time.• Ensured regulatory compliance with local regulations and internal policies• Managed IMS (ISO 9001, 14001, 45001) and customer audits• Set SOPs for new product development and specialized polymers• Handled the complete operation of the Polymerization Plant with downstream of POY and PSF• Identify Operator/technicians development opportunities and work with plant HR in construction and implementation of training programs that are comprehensive and regularly reinforced• Provide input and oversee spending related to Production budgetary requirements• Lead troubleshooting activities for plant issues, customer issues, start-up, shut-down, and new product stabilization• Coordinated investigations of customer complaints and implemented corrective actions.• Set new systems for Biodegradable CICLO, OB, and IB production to leading customers.
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Plant Manager Of Polymerization PlantPt. Asia Pacific Fibers Tbk May 2019 - Aug 2022Jakarta, Jakarta, Indonesia• Independently led and managed all production and operation activities in a Polyester Polymerization plant• Monitored and controlled equipment utilization for maximum throughput• Implemented and improved standard operating procedures• Builds & leads high performing Production team, Sets high standards and strives to achieve stretch targets• Implemented quality control programs as per business needs• Maintained a hygienic environment in the process and packing floor• Strictly adhered to preventive and predictive maintenance schedules• Responsible for regulatory compliance• Coordinated investigations of customer complaints and implemented corrective actions• Reduced MEG consumption and TiO2 percentage in PET through process optimization• Proposed cost reduction plans for TiO2 and Antimony triacetate replacements• Certified ISO Energy Auditor• Coordinated GRS implementation in the plant• Actively solicit suggestions and exploit the experience of other employees to develop and implement product and process improvements.• Compliance management and liaison with regulatory bodies• Employee engagement and productivity improvement initiatives• Managing multiple products single-handedly.• Leading plant improvements and modification projects• Implementing Total Quality Management practices• Optimizing labor, material, and equipment resources for process efficiency• Minimizing process losses and controlling waste generation• Ensuring compliance with IMS (ISO 9001, 14001 & 45001) management• Managing MNC customer audits and visitsKey Achievements • Reduced MEG consumption from 0.337 to 0.333 by optimizing the distillation column• Reduced TiO2% in PET from 0.29% to 0.24% by maintaining the quality intact• Proposed a plan to replace Hombiton TiO2 from Heibi TiO2 for cost reduction • Proposed a plan to replace Antimony triacetate from Antimony Trioxide that will be done after TiO2 replacement Trial in APF.• Certified ISO 50001-2018 Energy Auditor -
Technical ManagerReliance Industries Limited Jul 2012 - Sep 2017SilvassaKey Responsibilities• Daily working with Distillation column, Direct & Indirect Heat Exchanger, Evaporator, Reactor, 4-stage vacuum ejector, Centrifugal pump, Reciprocating pump, Gear Pump.• Involved in preparation of startup & operating manual.• Involved in preparation of SOP/TBRA/HIRA.• Work for parameter analysis for smooth running plant.• WIP Preparation Monthly at Every Month.• Monthly Additive Consumption Monitoring on Regular basis• Internal product and process audit monitoring. • Liaising with the customers for any complaint & New Product DevelopmentKey Achievement • Having Erection and Commissioning experience of 1150 TPD Continuous Poly Plant of Du-Pont Technology in RIL-Silvassa.• Optimized the Sb2O3 ppm from 360 ppm to 330 ppm in the process in RIL.• Used different composition of additives for cost cutting measures while providing the quality as well in RIL.• Got 10 years’ service excellence award in RIL.• Hands on experience of using ASPEN and Exhaquantum software.• Was IMS Internal Auditor in RIL. -
Manager OperationsReliance Industries Limited Sep 2006 - Jun 2012Hoshiarpur Area, IndiaKey Responsibilities• Active Participation in Integrated Management System; Documentation preparation as a Auditee.• Plant Area Active Process Safety Representative.• Plant Area Work Place Safety Management Representative.• Plant Area Contractor Management System Representative. (L2 and L3 Training)• Hands on experience in Production planning, Quality management and Manpower Supervision in the manufacturing environment.• Understanding of all aspects Process Analysis, Automation and Improvement and Production activities and regulations/ guidelines and statutory compliances in the industry. • Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Key Achievements• Review/Monitoring of actual conditions against SOCs and planning of corrective actions.• OMPro Implementation in Continuous Area. -
EngineerPearl Polymers Apr 2006 - Aug 2006KurkumbhKey Responsibilities • Managing shift & work allocation• Troubleshooting and Manpower Handling.• Looking after operation of Poly Plant and SSP Plant.• Training and developing employees and making effective use of their knowledge, skill and effort in order to successfully implement the SOP• Have put in place systems of daily raw material consumptions other operational control & procedures.Key Achievements• Active Team member of ISO 9001, 14001 and OHSAS 18001. -
Assistant EngineerJbf Petrochemicals Limited Dec 2004 - Mar 2006SilvassaKey Responsibilities • Worked as an Engineer & Responsible for the quality of total Production in shift• Field jobs like pump, filter and plate cooler c/o and Catalyst & Additive Batch Preparation.• Trouble shooting and man power handling.• Online special field jobs like pre-poly filter c/o, finisher CPF c/o, HTM pump strainer cleaning, prepoly PT manifold de-choking, additive injection nozzle c/o, slurry injection nozzle c/o etc.• Also responsible for maintaining DCS parameters as per SOP and required changes for maintaining product quality and product change over in Poly.Key Achievement • Review/Monitoring of actual conditions against SOCs and planning of corrective actions.• Basic Fire Fighting and First Aid Certificate. -
Graduate Engineer TraineeXpro India Limited Aug 2003 - Sep 2004Faridabad Area, IndiaKey Responsibilities • Responsible for handling shift activities.• Maintaining quality of Polystyrene Sheet.• Troubleshooting and Manpower Handling.• Streamlined reporting to the management - KPI, capacity & material utilization• Ensuring proper work flow is followedKey Achievement • Review/Monitoring of actual conditions against SOCs and planning of corrective actions.
Avaneesh Sharma Education Details
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S.D. College Of Engineering & TechnologyChemical Technology -
Marketing Management -
Central Institute Of Plastics Engineering And TechnologyPolymer/Plastics Engineering
Frequently Asked Questions about Avaneesh Sharma
What company does Avaneesh Sharma work for?
Avaneesh Sharma works for Sunflag Industries Limited
What is Avaneesh Sharma's role at the current company?
Avaneesh Sharma's current role is Head of Plant Operation, RM,FG,New Product Development in Sunflag Industried Limited.
What schools did Avaneesh Sharma attend?
Avaneesh Sharma attended S.d. College Of Engineering & Technology, Symbiosis Centre For Management Studies- Pune, Central Institute Of Plastics Engineering And Technology.
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Avaneesh Sharma
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