Aymeric Esteve Email & Phone Number

Romanel-Sur-Lausanne, Vd, Ch

Romanel-Sur-Lausanne, Vd, Ch

Lausanne, Vaud, Switzerland

Ensure industrialization of new products :->Coordinate the industrial engineering aspects of new product introduction with the R&D team, operations team, and external suppliers.->Conduct manufacturing process development and define specifications for required equipment and tooling.->Manage external suppliers and provide technical support to purchasing. Actively contribute to supplier scouting and audits.->Release technical documentation to ensure new parts manufacturing and product assembly. Maintain the PLM system.->Support the production department in production ramp-up, continuous improvement activities, and daily problem-solving.

Lausanne Area, Switzerland

Industrialization of innovative modules based on DSSC technology-> Set up new department "Industrialization and Production"-> Management team of 5 people-> Installation of prototype line for solar modules and electrochromic devices -> Definition book of requirement for a pilot production line-> Installation of quality control measurement devices-> Manufacturing of prototypes, management of product industrialization in collaboration with R&D teams-> Manufacturing process development : laser etching, screen printing, inkjet printing, glue deposition, module assembly, P1-P2-P3 electrical interconnection

Bulle

Responsible for assembly and test of high pressure pumps-> Planning and monitoring production. Team management : 30 people -> 3 shifts, 14’000 pumps / year. Production volumes 2017 / 2018 : + 129 %-> Management of Lean Manufacturing projects. Production capacity on high runner product : assembly : + 30 % / EOL test : + 60 %-> Installation of a MES system (FORCAM)-> Relocation of production in Germany.

Bulle, Switzerland

Industrial project management :-> Assembly lines and test benches for injectors and high pressure pumps (0-2'000'000€)-> CAQ software to manage SPC on production site in Bulle (150'000€)Industrialization of fuel injection systems :-> Development of manufacturing processes (washing, assembly, test, laser marking)-> High constraints of cleanliness and traceabilityContinuous processes improvement :-> Optimization of screwing, fitting and test programs-> MTM analyse on assembly line for diesel engine. Expected capacity increase : +18 %

Région De Cologne, Allemagne

Process development, installation of production equipment-> Responsible for several processes about doors and cockpit assembly of Ford Fiesta. 1’770 vehicles/day, flow synchronized with Ford’s plant-> Workstation for assembly of dashboard's components (investment : 100’000 €)-> Active contribution for modification of door assembly line (investment : 600’000 €).

Région De Hannover, Allemagne

Continous improvment of production efficiency in 4 plants :-> Actions to decrease a high scrap rate on Mercedes SLK. dashboard. From July to December 2011, scrap on foaming process : -80 %-> Definition and implementation of an upgraded warehouse (500 references)-> Assistant project manager about an increase of production capacity for dashboard components of "Audi A8"

Région De Lille, France

Management of a project, whose goal was that truck drivers unload their trucks themselves :->76’000 € / year saved at the end of the internship, 180 000 € / year expected in long term

Master'S Degree, Mechanical And Industrial Engineering

Thermical Engine, Aircraft Construction, Project Management