Azhar Iqbal Email and Phone Number
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As a Production Manager at Almarai’s Infant Nutrition Plant, one of the world’s largest manufacturers in dairy, bakery, poultry, and infant nutrition, I oversee and lead production activities for nearly 150 SKUs, managing the process from raw materials to finished products. My key focus is on driving operational excellence through the implementation of 5S, Lean, and AM/PM/FI principles.A critical aspect of my role involves leading commissioning activities, which include conducting Factory Acceptance Tests (FAT), Installation Qualification (IQ), Operational Qualification (OQ), and Product Qualification (PQ) for key systems such as Wet Mixing, Pasteurization, UHT Infusion, Retort Processing, and five diverse packing lines. I have also played a key role in developing new teams and creating comprehensive SOPs for these complex processes.Collaboration is central to my work, as I coordinate closely with cross-functional teams, including technical, engineering, quality, inventory, and planning, to ensure seamless operations and continuous improvements.With a broad background in Quality Control, Food Safety, Production, and Commissioning, I am deeply passionate about achieving company goals and driving operational efficiencies. I believe in a growth mindset—learning from challenges to drive personal and organizational improvement.
Almarai - المراعي
View- Website:
- almarai.com
- Employees:
- 10364
-
Production Manager Dairy & Juice - AlmaraiAlmarai - المراعي Nov 2024 - PresentSaudi Arabia -
Production Manager Infant Nutrition - AlmaraiAlmarai - المراعي Aug 2019 - Nov 2024Saudi ArabiaOversee the production process of infant nutrition products(150SKUs), ensuring that all operations comply with strict quality and safety standards, including GMP, HACCP, and relevant regulatory requirements.Manage a team of production staff, providing leadership, training, and support to ensure efficient, high-quality manufacturing processes.Managed production budgets by meticulously tracking costs and optimizing resource allocation, schedules, and workflows to reduce expenses while meeting product demand, all while minimizing waste and downtime.Implement and maintain rigorous quality control measures, conducting regular audits and inspections to ensure product consistency and compliance with regulatory standards.Lead continuous improvement initiatives, applying lean manufacturing principles, 100% engagement, 0 loss mindset by power of one team to enhance efficiency, reduce costs, and improve product quality.Collaborate with supply chain management to ensure the timely availability of raw materials.Reduced production downtime by [5]% through the implementation of Root Cause Analysis and process optimization initiatives.Played a key role as member of Food Safety Team in achieving ISO 22000, 9001, FSSC certifications for the production facility, enhancing the company’s reputation in the infant nutrition industry.Successfully completed the commissioning of Sachet line. This included comprehensive staff training and the preparation of Standard Operating Procedures.Improved production efficiency by [4]% through the introduction of lean manufacturing techniques, Time Motion Study, Single Minute Exchange of Dye (SMED) resulting in significant cost savings. -
Process Engineer Infant Nutrition - AlmaraiAlmarai - المراعي Apr 2017 - Mar 2019Saudi ArabiaOptimized and scaled infant nutrition production processes.Applied Lean/Six Sigma to improve workflows and efficiency.Ensured compliance with regulatory, quality and safety standards.Analyzed data for cost-saving and process improvements.Collaborated across teams to troubleshoot and enhance production.Improved efficiency by [10%] and reduced waste.Successfully commissioned Retort, UHT, RTF, RTD Fillers and packing lines.Cut downtime by [15%] through RCAs tools. -
Sr Team Manager Infant Nutrition - AlmaraiAlmarai - المراعي Mar 2014 - Mar 2017Al Kharj, Riyadh, Saudi ArabiaManaged daily production, ensuring quality, safety, and compliance with nutritional and regulatory standards.Monitored production processes, adhering to GMP, HACCP, FSSC 22000, and ISO 22000 standards.Optimized production schedules and resource utilization to meet targets.Coordinated with QA to ensure product safety and resolve non-conformities.Maintained accurate production records for traceability and audits.Led continuous improvement projects to enhance efficiency and reduce waste.Trained staff on operational procedures, safety, and quality standards.Contributed to maintaining FSSC 22000 and ISO 22000 certifications.Reduced waste by [20]% using lean manufacturing techniques. -
Senior Team Manager Mead Jhonson + AlmaraiMead Johnson Nutrition Mar 2011 - Mar 2014Riyadh, Saudi ArabiaManaged daily production, ensuring quality, safety, regulatory standards.Monitored production processes, adhering to GMP and other standards.Optimized production schedules and resource utilization to meet targets.Coordinated with QA to ensure product safety and resolve non-conformities.Maintained accurate production records for traceability and audits.Contributed to develop SOPs/logs to start new Infant Nutrition plant.Contributed for ISO 22000 and ISO 1900 certifications.Supported the successful launch of a new infant formula product.Successfully completed IO, IQ, PQ and FAT of Infant Nutrition Plant.Successfully commissioned Milk reception, Tipping, Mixing, Pasteurization and CIPs. -
Iso ConsultantDiversey Jan 2010 - Jan 2011Jeddah, Makkah, Saudi ArabiaDevelop and implement FSMS aligned with ISO 22000 and HACCP standards.Conduct gap analysis and offer recommendations for improving food safety systems.Create FSMS documentation, including policies, procedures, and SOPs.Provide staff training on food safety principles and Critical Control Points (CCPs).Guide organizations through FSMS certification audits.Monitor compliance through regular audits and recommend corrective actions.Helped multiple organizations (IRC PEPSICO, RCP) achieve ISO 22000 certification.Conducted numerous audits, enhancing food safety operations and compliance. -
Shift InchargeNoon Pakistan Limited Aug 2007 - Jul 2009Bhalwal, Northern Punajb PakistanSupervised production operations during shifts, ensuring efficiency & safety.Monitored production lines, maintaining adherence to GMP and ISO standards.Led & motivated a team, ensuring SOP compliance and production target achievement.Coordinated with quality control for checks, addressing non-conformities promptly.Oversaw equipment operation and maintenance, minimizing downtime.Managed shift schedules, optimizing labor resources for efficient output.Boosted team productivity through targeted training programs.Maintained records of production activities and ensured inventory accuracy.Contributed to maintaining ISO 9001 certifications. -
Quality Control OfficerRainbow Dye-Tech (Pvt) Ltd. Apr 2006 - Apr 2007Punjab, Pakistan
Azhar Iqbal Skills
Azhar Iqbal Education Details
Frequently Asked Questions about Azhar Iqbal
What company does Azhar Iqbal work for?
Azhar Iqbal works for Almarai - المراعي
What is Azhar Iqbal's role at the current company?
Azhar Iqbal's current role is Production Manager Dairy & Juice - Almarai.
What is Azhar Iqbal's email address?
Azhar Iqbal's email address is az****@****hoo.com
What schools did Azhar Iqbal attend?
Azhar Iqbal attended University Of Agriculture, Peshawar.
What skills is Azhar Iqbal known for?
Azhar Iqbal has skills like Haccp, Iso, Food Processing, Food Safety, Gmp, Food Industry, Iso 22000, Food Technology, Quality System, Quality Assurance, Internal Audit, Quality Control.
Who are Azhar Iqbal's colleagues?
Azhar Iqbal's colleagues are عزوف خالد, ساره السحيم, Muhammad Sabir, Mohamed Asd, Ali Alnami, Selvaraj Vasudevan ,fmp®, Iosh, Bicsc, Bdr Alsror.
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Azhar Iqbal
Sec Approved Civil Qc Engineer @ Alsharif Group Holding (Asg) | Bachelor'S In Civil EngineeringRiyadh, Saudi Arabia -
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2pgisystems.com, hotmail.com
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