Michael Henes Email & Phone Number

Giza, Giza Governorate, Eg

Chipsy For Food Industries - 6Th October Plant

Chipsy For Food Industries - 6Th October Plant

• Review plant performance on daily basis to ensure keeping all KPIs on track.• Analyze plant KPIs drives and milestones getting out with areas of opportunities.• Prepare the plant weekly and monthly scorecard to be shared with plant team and top management on regional and sector levels.• Review monthly plant manufacturing costs (MOH) in a weekly basis to ensure proper plant performance and identify key development areas.• Set Annual Operating Plan for plant KPIs and review and assess ongoing performance across different dimensions equipment efficiency, productivity & cost.• Ensure relevant on-going learning and development of all employees in lean improvement tools and communication methods.• Coach and facilitate teams and individuals to identify and implement improvement opportunities.• Develop, deliver and support delivery of business improvement change initiatives.• Lift and shift best practices from Pepsico plants globally and ensure having the maximum benefits from it.• Lead the Resources Conservation team in the plant which is responsible for Water-Energy, Solid waste conservation and making sure that team finding action plan is effective and in place.• Reviewing the productivity saving KAIZENs which presented by plant team and ensure sponsorship, execution and success for the good and applicable ones.• Collaborate with maint. & production team to make sure data collection systems reliability and effectiveness.• Quest new energy efficient initiatives and solutions with an action plan to be implemented.• Generate plant monthly score card reflecting the plant performance in all KPIs.• Analyze and challenge solid waste elimination, reduction, re-usage & recycling opportunities.

Chipsy For Food Industries - 6Th October Plant

1. Leading the working team administratively by controlling overtime and annual leaves according to the workload, and technically on daily basis through guiding the technicians on troubleshooting, repair and maintenance safe procedures; furthermore raising-up team skills by internal technical training and coaching new team members.2. Revising work orders completion with spare parts withdrawal on SAP PM; also reviewing continuously spare parts items’ cards limit to ensure spare parts availability, technically inspecting/accepting new spare parts in addition to cooperation with procurement department for any technical issues.3. Budgeting, write requests for capital expenditures and execution of following CAPEX projects: o Replacing the plant MV Switchgear (24kV), o Constructing remote low voltage 2MVA distribution substations, o Upgrading HVAC system by installing 240 RT chiller and adequate AHUs, o Designing and purchasing tailored mobile diesel generators (2X 1MVA), o Enhancing and upgrading surveillance cameras system for the plant (IP Cameras), o Work enhancement and Facility improvement projects.4. Following-up on contractors’ daily performance and on-site activities progress, ensuring quality and conformity to specifications.5. Achieving and analyzing maintenance KPIs (PM Compliance, MTTR, MTBF and technicians’ utilization) and issue periodic follow-up reports.6. Responsible for implementing AIB (American Institute of Baking) Audit, TPM (Total Productive Maintenance), GEHSMS (Global Environment Health Safety Management System) and PEMM (PepsiCo European Maintenance Methodology).7. Leading and executing energy efficient initiatives and solutions reported to the plant capability analyst.

Egypt

•Plans and prepares periodical preventative maintenance schedule at the beginning of each year and carries out duties mentioned therein in coordination with Production Engineer.•Leads and Supervises electrical section in maintenance related activities and ensures that maintenance practices are carried out in accordance with accepted standard and industrial norms.•Oversees in troubleshooting complex electrical problems and failures by working closely with his team whenever required.•Assists in trouble shooting of problems of unknown cause, i.e. could be electrical, mechanical, process raw materials, etc.•Issues reports on major problems and failures, suggests suitable corrective actions to minimize or prevent recurrence of the problem. •Formulates preventive maintenance schedule with associated procedures and checklists, periodically reviews the programs to evaluate its efficiency and suitably makes changes to the schedule and procedures, if necessary, based on feedback and field experience. •Carries out stage and final inspection of repair jobs done by contractors either on site or in their facilities outside, evaluate their procedures and competency and witnesses the necessary tests before acceptance.•Keeps abreast with contemporary technology and maintenance practices and suggests up-gradation/ modifications with the aim of improving reliability and maintainability, reducing maintenance costs, enhancing quality and safety.•Formulates training program and develops training materials.•Develops sectional craft quality manuals, training manuals, preventive maintenance manuals and other quality standard documentation.•Assists Purchase department in specification of items for purchase, spare parts details and other day-today jobs, as and when required.•Organizes daily routine checking and maintenance works.•Assists in preparation of Annual Budgets.•Assists with specifications of new equipment, where appropriate.

Marsa Alam

Developing competency based training packages for the Fixed Plant and the Power Station personnel.Creating bilingual SWPs and training materials to enhance the maintenance staff’s technical skills.Provide on-the-job training sessions for apprentice technicians.Prepare and deliver monthly safety meeting.

Cairo, Egypt

Maintenance and troubleshoot errors for the Kodak CTP devices.Install and setup CTP devices, plate processor and Plate ovens.Technical Representative at TechnoPrint 2013.

6 October City, Egypt

-Making reports about regions (performance, analysis, response).-Evaluation for regional members according to performance KPI’s.-Follow up with regions small projects (alarm Cable connection and PAC).-Testing Overhauled generators.-COOLTECH representative at Electricx 2011.-Technical Performance Appraisal.-Interviewing new candidates.-Setting up a training program for technicians and engineers.-following rented generators project. -responsible for reporting about the rented generators project.

Suez & Sharm El Sheikh, Egypt

-Responsible for all maintenance actions (Preventive and Corrective) for 30 sites.-Installation and Dismantling sites.-Control for all regional resources (Technicians, Cars & Store).-Follow up with head office and customer (Huawei) by any needed documentation.

Alexandria, Egypt

-Handel generator alarms.-Installation of Controller software.-Training of technicians

Postgraduate Diploma, Automatic Control Systems, B+

Bachelor, Electrical Power Engineering, 64.67%

General Secondary Certificate, 97.3 %

Education record