CNC programming for turret punching machines using 2D CAM software (Striker) to produce multi-part nests that saves setup and loading/unloading time for every part individually.Design and modifications of the parts and assembly/installation components on AutoCAD to meet design fitments and custom requirements.Creating programs to produce assembly and installation components from waste material blanks.Keeping the track of tool inventory and scheduling the maintenance of tools.Working with sales, project coordinators, and production unit to identify issues and develop corrective actions to avoid rework and unnecessary value addition.Working with other programmers and machine operators for periodically review and update tool placement in the CNC turret with appropriate tooling and optimize sequencing to improve cycle times significantly.Technical support to the production unit for manufacturing process improvements and optimization.Configuration of the parts on a pre-designed and part specific MS ACCESS based application called configurator that creates drawings and related technical data (including programs for hollow metal bending machines) for manufacturing.

Developed CNC programs using 2D software to ensure efficient, cost effective machining of hollow metal parts.Developed and maintained the CNC program database which helped to reduce programming errors and improved programming cycle time by 20% through reuse of work from previous projects and helped standardize the product variety on CNC programming station.Provided CNC programming service to the manufacturing unit for new equipment setup and process establishment for hollow metal door lines that increased the daily production.Provided an offline programming service to the production unit to standardize tooling for hollow metal parts.Tackling complex issues affecting internal manufacturing processes.

Products cost estimation of forged and machined parts.Design, Process and Assembly Review (DPAR) with customers for additions/alterations in product design and feasible tolerances requirements on the basis of product application.Production Part Approval Process (PPAP) documentation for accuracy and quality check.Technical support for design department for production feasibility & operations sequencing.BOM preparation prior to start development.Introduction to Pro-Engineer (a 3D CAM software)

Flow manufacturing setup for streamlining manufacturing of machine parts.Implementation of quality control plans.Handled new requests and inquiries for product development & cost estimation purposes.Process planning, Cycle time& Weight calculation for cost estimation.Introduction to 2D drafting and AutoCAD.