Materials Engineer Iii
Current• Design and test composites and other materials to develop and enhance new and existing products.• Lead and support continuous improvement projects that improve safety, quality, and productivity of newly-issued merchandise.• Manage the ASTM subcommittee on thermoset resins and its standards.• Bring clarity, reasoning, alignment, and resolution to ambiguous materials issues.• Create and maintain process documentation such as new manufacturing processes, standard operating procedures, work instructions, and process flow diagrams.• Formulate and execute lab tests in accordance with applicable standards. • Oversee R&D projects transitioning into production.• Coordinate with other departments and teams to inspect incoming raw materials and resolve customer issues.• Establish specifications for incoming raw materials using analytical equipment.• Devise testing methods and procedures to validate product performance. • Present new ideas to product managers for business evaluation.• Generate samples for environmental analysis.• Wrote specifications, work instructions, standard work, control and other documents for work processes• Evaluated new laboratory equipment to increase capability• Assisted with development of polymer cure analysis via dielectrics• Identified and corrected various quality field issues related to cast products and related accessories, including color control, staining, corrosion, chemical contamination• Assissted with development of sample chip process improvements and automation• Evaluation of composites tested to ASTM E84 flammability and smoke test• Developed and documented methods for various crack and scratch repairs of composites