Basanth Kumar Email & Phone Number

Bengaluru, Ka, In

India

Bengaluru, Karnataka, India

Manufacturing Operations: Process EngineeringEV Battery Assembly: Assembly Process Simulation and Process ValidationoProject leader for setting up Semi automated assembly line: Greenfield project.oSupporting project management team wrt scheduling, procurement, quality, installation & commissioning.oInfluence the project by designing assembly processes and flows simultaneously with new product development from the upstream phase.•Operations manager: Responsible for leading, managing and developing the operations processes and team to optimize safety, quality, delivery, and cost of products.oMaintain comprehensive documentation including work instructions, process flow diagrams, quality standards, PFMEA, Time motion study, Production capacity analysis and line balancing.oCarry out lean projects/transformations by utilizing change management and project management skills.oSupport in managing performance management infrastructure, namely the definition, tracking and reporting of KPIs, adequate structure of meetings and performance dialogues

Chennai, Tamil Nadu, India

• Digital Manufacturing: Process EngineeringTrims and Chassis: Assembly Process Simulation and Process Validationo Production-Requirement Check (PR Check) by Digital Mockup tool – ENOVIA, CATIA V5 according to Process/Operation-Sheet (GOS/FOP) and provide inputs to Assembly Sequence Sheet for Process planning.o Preparation of 3D-Visual reports of CAD data & Digital verification of the parts and assembly sequencingo Accessibility check (clash, clearance and contact) for tools in assembly of Trim Parts-Interior and Door Sub-assemblyo Human Engineering- Checking for accessibility, and Ergonomics for manual assembly requirements.o Creating Assembly Process sheet and providing Assembly sequences, Process check.• Experienced in Electric vehicle Battery assembly process line setup, Process requirement checks & Manufacturing simulation of facilities: Facilitated global plant (RENAULT France plant)• Customer first - Understanding need of customer and Prototype modelling, trials and finalizing the assembly. • Responsible for organisation’s compliance to ISO9001-2015 Integrated Quality Management System (IQMS) for optimizing processes and resources.• Prepared technical documents and manuals for the automated guided vehicles which includes Total preventive maintenance check sheets, Buy-off, maintenance check list, operation procedures

Bangalore

o Productivity improvement in shop floor by being an active member in Jishuken (Time motion study)o Preparation of Standard work combination table (SWCT), Standard production chart (SPC) and Standard Work chart (SWC)o Problem solving through proper root cause analysis (7 QC tools) and Toyota business practices.o Developed material handling equipment and accessories for line improvement, new product introduction by PDCAPicking kaizens, Poka-yoke and bolt feeder assemblies to enhance quality assurance level (QAN- Occurrence & Outflow measures)o Spare parts management by supplier management, inventory reduction & regularisation of parts in store (GPS) => 200+ parts regularised in store.o Key member in assembly and machining lines to reduce the ƩCT & focus towards customer complaint and safety adherence.o Developed compact automated guided vehicles, Zero power karakuris with counter-weight concept (Transfer parts without power)o Man assist equipment – Development of Manual Tool Changer in Broaching Machine to solve ergonomic and safety issue.o Strategies for implementing 5S methodologies in shop floor

Bangalore