Ben Johnson Ignacio Email & Phone Number

Scarborough, Ontario

• Develops master production schedules in daily/weekly increments to establish sequence and lead time of each operation to meet shipping dates.• Analyzes production specifications and departmental capacity data and performs mathematical calculations to determine manufacturing processes, tools, and capacity resource requirements.• Plans and schedules daily/weekly workflow for the project managers• Contributes in daily/weekly production meetings with production and project management team.• Provides production schedule to project managers and reviews with production team as applicable to coordinate planning activities.• Confers with department supervisors to determine status of assigned projects and reviews performance/status with project management and production teams during weekly meetings.• Contributes in the forecast review meetings with production, sales, and project management• Works with PM, Process Coordinator to ensure BOM’s are updated with new content sheet information from client.• Expedites operations that delay schedules and alters schedules to meet unforeseen conditions.• Integrates schedule into MRP/ERP systems (as system evolves).• Maintains reporting methods and processes for scheduled teams (KPI Reporting).• Liaises with cross functional teams to help expedite rush orders.• Communicates with Quality, Sign Off, Production and Shipping Department to ensure products ship on time.

Rexdale, Toronto On

• Receives, processes, and verifies the accuracy of orders from customers utilizing the organizations internal CRM/mainframe systems and customer purchase orders.• Initiates required action for response to customer service requests for order changes, including the maintenance of order/customer information files, and communicates changes to the appropriate personnel/departments.• Overseeing and scheduling through timelines to ensure that all aspects of the project(s) stay on task and to the given time frame.• Contributes to the development and maintenance of standards, policies and procedures regarding customer service.• Adheres to all corporate policies, guidelines and statutory requirements and recommends to senior management adoption and/or changes to policies and guidelines to reflect circumstances within the customer service area.• Schedule meetings to review the status or to introduce a new project.• Working with Program Roster to make sure the project process is seamless.• Develop detailed and informative Work Orders with the BV (Business Vision system)• Make sure that products are produced on time and are good quality with use of GDrive schedules and inventories.• Liaising between different departments e.g. (BBV, Leatherworks, Sampleworks, Art etc.)• Work with the Manufacturing Engineer to develop work instructions and methodologies.• Maintain on a daily basis the Master Production List, Packing slips, helping with invoicing when needed.• Performs other related duties as assigned by management.Perform Department Management:• Through managing the all integrated project activities of the department.• Through planning and implementation systems that perform work and fulfill the mission and goals of the department and ProDesign efficiently and effectively.

Vaughan, Ontario, Canada

• Receive and sort incoming parts, supplies and materials and pre-inspect incoming goods and parts for quantity and quality as per specifications limits, if provided.• Verify than quantity and quality of product to be received into stock are correct and match the purchase order.• Notify the Purchasing Manager of any discrepancies between goods received and goods ordered• For inspection items, the necessary documents to be given to Quality Assurance• Store items in an orderly and accessible manner• Maintain records of amount, kind and location of parts and supplies using automated system• Prepare requisition order to replenish parts, supplies and materials• Assemble containers and crates, pack goods to be shipped• Inspect and verify incoming goods to appropriate storage area• Perform on regular basis cycle counts on specific parts• Expedite parts/materials required in the plant• Other duties as assigned by the Purchasing Manager

Toronto, Canada Area

• Prepare and track all Tunnel Boring Machine (TBM) Design, Procurement and Production schedules to coincide with contractual milestones.• Create production orders for Unplanned Material used in the Plant/ Shop (M-OVERHEAD)• Daily reconciling of completed production orders (completing the OPERATIONS, issuing material from manufacturing, reconciling unissued material from inventory)• Acted as a liaison among Engineering, Project, field services and Spare parts, inventory, production and quality departments to meet the customer demands and make sure that projects end successfully• Participate in the development and control of practical operating procedures as they relate to planning and scheduling functions through assuring that accurate records are kept and the most effective use is made of available records.• Reconciled the Bill of Resources (BOR) daily to reflect BOR changes in the production ordersContinuous improvement, based on information rendered from completed documents and other resource information, in order to improve procurement and manufacturing processes. • Verified that the Project schedule is correct to the manufacturing flow.• Checked for the production orders that are to start/released in the next two weeks (with conjunction of PMA schedule)• Meets production and parts requirements while optimizing inventory levels, lot sizing, lead times through cross checking ERP system. • Perform production control activities including creation and release of shop orders, print applicable drawings and documentation, monitoring shop activities status and capacity planning. • Assist production department supervisors with production issues. • Participate in daily and weekly production meetings to discuss and maintain production schedules• Checked the availability of materials to the scheduled production order.

Concord, Ontario

• Orders and interpret blueprints to determine machining operations to be performed• Set up and operate machine tools to perform repetitive machining operations, such as turning, milling, drilling, boring, planning, honing, broaching, grinding or other machining operations• Verify dimensions of parts machined using micrometers, calipers and other precision measuring instrument• Prepare etching solution and immerse metal parts or work piece in etching solution to remove unwanted portions• Perform routine maintenance on equipment and machinery• May enter codes specifying speed, feed and cut of the tool path for computer numerical controlled (CNC) machine tools • Responsible for preparation of schedule and execution of machine maintenance before expected failure

•Directly reporting to the Planning Department Manager and performing the duties and responsibilities related to production planning.•Establish programs and conduct studies to enhance industrial health and safety or to identify and correct fire and other hazards•Evaluate or assess industrial facilities•Responsible for the creation and provision of reliable programs to the production department (for Computer Aided Manufacturing-CAM machines) using the TRUMPF TOPs 300 (Punching machine) and TOPs 100 (Laser Cutting Machine).•Involved in the creation, releasing, issuance, and processing of production orders using SAP (ECC 6.0).•Responsible for submittal of pricing and quotations for specific projects of internal and external customers.•Directly involved in designing (using AUTOCAD) some of the required non-standard (concept) tools, fixtures, and equipments for operations use of internal and external customers.•Study new machinery and facilities and recommend or select efficient combinations•Develop flexible or integrated manufacturing systems and procedures•Conduct studies and implement programs to determine optimum inventory levels for production and to allow optimum utilization of machinery, materials and resources•Continuously involved in the improvement of machine programming techniques for economic and strategic utilization of metal sheets and reports it to the manager to be delegated amongst the other team members.•Consistently monitors the reliability and efficiency of the standard machine programs for further improvement of the production time for higher production output.•Closely coordinates with suppliers especially during trial manufacture of the outsourced products to verify the accuracy of processes and product specifications then submit technical reports to the planning manager and division manager.•Regularly conducts benchmarking activities with supplier and subcontractors for necessary improvements of production processes.

• Develop applications using CAD/CAM (computer-assisted drafting, computer-assisted manufacturing) for the control of robots, computer numerical control (CNC) machines and other manufacturing processes and operations.• Regularly conducts Process FMEA on all assembly lines for Poka-yoke/ Mistake-Proofing activity.• Establish programs and conduct studies to enhance industrial health and safety or to identify and correct fire and other hazards• Evaluate or assess industrial facilities• Provides Quality Assurance analysis and assessment for new production processes and finished goods.• Collect and compile operational or experimental data and assist in the development of estimates, schedules, specifications and reports• Collect and analyze data and samples in support of quality assurance and industrial health and safety programs• Responsible for the evaluation of imported or new machines and equipment using statistical process control techniques.• Conduct studies and implement programs to determine optimum inventory levels for production and to allow optimum utilization of machinery, materials and resources• Develop manufacturing and processing procedures and variables, set machine or equipment controls, oversee production and inspect processes.• Monitors the efficiency of the production line and minimizes rejects of finished goods.• Monitor defects and provide countermeasures to each for better quality of in-process production.• Team member and directly involved in the Advance Product Quality Planning (APQP) for new products in line for the fiscal year.

• Supervise, co-ordinate and schedule the activities of production workers who operate machine.• In-charge of the over-all production, maintenance (scheduling and procedures), and operation of the company.• Establish methods to meet work schedules and co-ordinate work activities with units• Directly reporting to Production Manager (Plant Manager)• Requisition materials and supplies• Resolve work problems and recommend work measures to improve productivity and product quality• Exercises delegation of work assignments in terms of assigning tasks, outlining methods to follow, work to accomplish, checking progress and production of employees, and correct errors which pertain to work of group.• Train staff in job duties, safety procedures and company policies• Recommend personnel actions such as hiring and promotions• Prepare production and other reports• May set up machines and equipment.

B.S. Mechanical Engineering, Machine Design, Power Generation, Materials Planning

B.S., Mechanical Engineering

Activities and Societies: Philippine Society of Mechanical Engineers