Lead Mechanical Engineer for ESAB Rebel Welding Product LineLed mechanical engineering effort, from concept to full scale production, of several models within the Rebel product line. Rebel has sold more than 100,000 units since launch.Notable Work Included: Injection molded part design, heatsink design and optimization using FEA and CFD, PCB development, design for manufacture and assembly, thermal analysis and validation, and design of gear trains for wire feeder subsystems. Lead Mechanical Engineer for Torque ProductsResponsible for complete design of new torque wrench product line.Notable Work Included: Ratcheting mechanism design, automated test system design, and fixture design.Utilized SolidWorks and Solidworks PDM for creation and management of all 2D/3D design files.

Lead Mechanical Design Engineer for Small Aerostat SystemsResponsible for development, design, and integration of airborne and ground based electro-mechanical systems.Notable Work Included: Structural analysis using FEA, weldment design, and design for EMI environments.Utilized SolidWorks and Solidworks PDM for creation and management of all 2D/3D design files.

Engineering Lead for DoD and DHS programsResponsible for integration and automation of aerosol collection, micro-fluidics, lysis, PCR, and flow cytometry analysis sub-systems for DHS programs.Designed elevation mechanisms for DoD ground-based radar systems.Performed design and process development for high throughput manufacturing of radar array components.Utilized Unigraphics for creation and management of all 2D/3D design files.