Bhupender Kumar

Bhupender Kumar Email and Phone Number

Head of Quality Assurance @ Hero Yamaha Motors Drive System & Esync Pvt. Ltd. Lead Auditor for -ISO 9001, ISO-14001 and ISO- 45001, Six Sigma Black belt, Certified professional for World Class Manufacturing and TQM @ ESYNC eBike Systems
Bhupender Kumar's Location
Haryana, India, India
Bhupender Kumar's Contact Details

Bhupender Kumar work email

Bhupender Kumar personal email

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About Bhupender Kumar

"Passionate Quality Assurance professional with 22+ years of versatile experience in Automotive, Oil&Gas, Electric Vehicle and Heavy Engineering. I specialize in Manufacturing , Quality Assurance, Supplier Development, QMS,HSE and TQM Committed to Operations Excellence and Results, I've achieved many awards for cost reduction and Improving Customer Satisfaction. I believe in results and Team Work. Let's connect and explore opportunities to collaborate.

Bhupender Kumar's Current Company Details
ESYNC eBike Systems

Esync Ebike Systems

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Head of Quality Assurance @ Hero Yamaha Motors Drive System & Esync Pvt. Ltd. Lead Auditor for -ISO 9001, ISO-14001 and ISO- 45001, Six Sigma Black belt, Certified professional for World Class Manufacturing and TQM
Bhupender Kumar Work Experience Details
  • Esync Ebike Systems
    Deputy General Manager
    Esync Ebike Systems Nov 2024 - Present
    India
  • Esync Ebike Systems
    Assistant General Manager
    Esync Ebike Systems Nov 2023 - Present
    Noida, Uttar Pradesh, India
    Leading Operations for Esync Plant & Heading Quality for HYM plant 1. **Manufacturing Operations:** Supervising the manufacturing process of electric Motors & Other EV components and ensuring efficiency, quality control, and adherence to safety standards.2. **Supply Chain Management:** Managing the supply chain to ensure timely delivery of EV components like Battery, Charger, Controller and HMI necessary for EV Drive Unit kit.3. **Quality Assurance:** Implementing quality control measures to maintain high standards of EV manufacturing, identifying and resolving any issues that may arise.4. **Process Improvement:** Continuously evaluating and improving manufacturing processes to increase efficiency, reduce waste, and enhance overall productivity.5. **Team Leadership:** Leading and motivating teams of Managers,engineers and production workers to achieve quality goals.6. **Budgeting and Cost Control:** Developing and managing budgets for manufacturing operations, controlling costs, and maximizing profitability.7. **Regulatory Compliance:** Ensuring compliance with industry regulations, environmental standards, and safety requirements related to EV manufacturing.8. **Collaboration:** Collaborating with other departments such as engineering, research and development, sales, and marketing to align product quality with market demand and product development goals.9. **Continuous Learning:** Staying updated on the latest advancements in EV technology, manufacturing processes, and industry trends to drive innovation and maintain competitiveness.
  • Varel Energy Solutions
    Qhse - Head (India Operations)
    Varel Energy Solutions Jan 2023 - Oct 2023
    India
    Key Accountabilities:• Cross functional working to ensure seamless launch of new products from India Plant • Execute Improvements to defined Org. Structure, conduct knowledge and skills gaps and identify the necessary interventions• Manage and Coordinate with Partners and Vendors through multiple channels and execute contracts under the guidance of top management• Planning and coordinating operational activities within an organization such as developing QHSE Strategies, MRM, QHSE Legal requirements reviews etc. • Ensuring API-Q1, ISO-9001, ISO-14001 and ISO-45001 Compliance through conducting Internal Audits • Lead, drive and deliver the learning and development initiatives for India location • Working to ensure the plant operations are sustainable with focus on reduction of carbon footprints• Executing standard procedures to ensure a safe working environment at Plant (LTIF)• Deploy effective workflow on customer turnback management and conducting satisfaction surveys• Create, generate insights and monitor KPI’s of hub• Drive plant level digital transformation with deployment of Industry 4.0
  • Hero Lectro E-Cycles (A Division Of Hero Cycles Ltd)
    Senior Manager Qa & Qms
    Hero Lectro E-Cycles (A Division Of Hero Cycles Ltd) Apr 2021 - Jan 2023
    India
    Key Achievements:• Handled Green field project & established ISO-9001:2015• 58% reduction in Warranty by resolving key field failures.• Developed and deployed comprehensive plans to improve the plant efficiency and utilization.• Led IATF-16949, ISO-14001, ISO-45001 and Global customer audits • Solved complex Quality Issues by detailed analysis and robust actions.• Planning and implementing Warranty reduction and warrantyrecovery strategies.• Design, developed and executed Process Audits and Written many procedures and WI’s and Forms• Developing Supplier & Improving their capabilities by their system and manufacturing process upgradation • Child Parts 2.7 Cr. Cost saving by parts Localization.• Enhanced Team Skill by Imparting training on QMS, EMS, Problem Solving, Core Tools – FMEA, PPAP, SPC, MSA and APQP• Leading Supplier’s Systems Audit, PPAP Audit & PPVT Audit etc.• On boarding new suppliers for capacity building and Part Quality Improvements.
  • Tenneco
    India Warranty & Technical Customer Service Manager
    Tenneco Sep 2017 - Apr 2021
    Bawal, India
    Key Achievements:• Reduced 70% Warranty claims Cost by resolving NTF, Process Issues and Design Issues • Reduced 80% customer complaints • Handled complete warranty management & customer support function for Maruti Suzuki & Suzuki Motors• Developed and deployed Legal Register for HSE Compliances • Led all Automotive OE Customer Audits and IATF-16949 Audits • Improved Weld Cell OEE 68% to 84% by deploying effective equipment management techniques (Focused Factory Concept)• Developed specific dealer’s education plans with specific training material to reduceNTF cases
  • Metso India Pvt. Ltd
    Deputy Manager - Ims
    Metso India Pvt. Ltd Oct 2012 - Sep 2017
    Alwar - Rajasthan
    Key Achievements:• Established ISO-9K,14 &18K System over 5 different manufacturing plants• Implemented “Intelex” Web based data management system • Implemented Metso’s global QEHS Strategies & Policies • Successful Six Sigma project for Supplier’s Self Certification • Introduced Process and Product Audits and Trained Leaders to conduct these audits • Trained and developed 15 Internal Auditors for IMS
  • Tube Investments Of India Limited
    Head Of Quality Assurance & Tqm
    Tube Investments Of India Limited Apr 2007 - Oct 2012
    Bawal -Haryana
    Key Achievements:• Headed the Quality department and leading the team of over 32 professionals• Handled Customer – Maruti Suzuki, Sawraj Mazda and Honda Cars• Acted as Management Representative for ISO /TS-16949:2009 & ISO-14001:2004• Won Chairman Level Award for Best TQM Project – Cost Saving by Yield Improvement, Omni Line Productivity Improvement • Won MD level Award for Best TQM Project – Vendor Self Certification and Assy. Line First Pass Improvement from 65% to 90%• Worked in Vendor Development & Productions as well - Improved FPR
  • Talbros Indiparts Pvt. Ltd.
    Manufacturing Engineer
    Talbros Indiparts Pvt. Ltd. Jun 2004 - Apr 2007
    Gurgaon, India
    Key Achievements:• Eliminated Repeated Customer Complaint • Handled Production and Quality and achieved plant targets • Process Validation for Welding process • 78 Lacs Cost Saving by reducing plant rejection and rework levels

Bhupender Kumar Skills

Kaizen Manufacturing Continuous Improvement Quality Management Engineering Advanced Product Quality Planning Production Part Approval Process Lean Manufacturing Six Sigma Black Belt Certified Total Quality Management Six Sigma Statistical Process Control 5s Failure Mode And Effects Analysis Iso Standards Quality Control Quality System Management Operations Management Certified Professional For Tqm Internal Auditor For Ohsas 18001 Iso/ts 16949 Internal Auditor 7 Qc Tool Certified For Tqm Lead Auditor Iso 9001 World Class Manaufacturing

Bhupender Kumar Education Details

Frequently Asked Questions about Bhupender Kumar

What company does Bhupender Kumar work for?

Bhupender Kumar works for Esync Ebike Systems

What is Bhupender Kumar's role at the current company?

Bhupender Kumar's current role is Head of Quality Assurance @ Hero Yamaha Motors Drive System & Esync Pvt. Ltd. Lead Auditor for -ISO 9001, ISO-14001 and ISO- 45001, Six Sigma Black belt, Certified professional for World Class Manufacturing and TQM.

What is Bhupender Kumar's email address?

Bhupender Kumar's email address is bh****@****tso.com

What schools did Bhupender Kumar attend?

Bhupender Kumar attended Rajasthan Technical University, Govt. Polytechnic Ambala City -Haryana.

What skills is Bhupender Kumar known for?

Bhupender Kumar has skills like Kaizen, Manufacturing, Continuous Improvement, Quality Management, Engineering, Advanced Product Quality Planning, Production Part Approval Process, Lean Manufacturing, Six Sigma Black Belt Certified, Total Quality Management, Six Sigma, Statistical Process Control.

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