Bilal Sheikh Email & Phone Number

Karachi, Pk

Karachi

As an Assistant Manager of Production Engineering and Product Development at Thal Engineering Pvt Ltd, I have been playing a pivotal role in the planning and execution of new development projects. My responsibilities have encompassed a wide range of tasks, including:• Develop comprehensive project plans and schedules, ensuring alignment with project goals, timelines, and budgets.• Oversee the technical aspects of projects, including design, engineering, and implementation to ensure adherence to specifications and standards.• Track and manage project budgets, ensuring financial accountability and cost control throughout the project lifecycle.• Maintain effective communication with stakeholders, including customers, team members, and senior management, to provide project updates and address concerns.• Develop comprehensive reports and visualizations to communicate data insights and project status to stakeholders effectively.• Manage the procurement process for project resources, including sourcing, negotiating, and acquiring necessary materials and equipment to ensure timely and cost-effective project execution.• Collaborate with cross-functional teams to drive product development initiatives, ensuring design, prototyping, testing, and launch align with project specifications and customer requirements.• Plan and oversee capital expenditure projects, including budgeting, forecasting, and tracking capital investments, ensuring optimal allocation of resources and alignment with strategic business objectives.• Vendor Management Select, negotiate, Evaluate, and manage relationships with vendors and subcontractors, ensuring timely delivery of quality materials and services within budget constraints.• Prepare comprehensive PPAP documents including PFMAE, MQC, PFC, Control Plans, and Work instructions.• Lead and participate in continuous improvement initiatives to enhance operation processes, increase efficiency, and drive innovation.

Karachi

• Conduct comprehensive feasibility studies to evaluate the technical, financial, and operational viability of proposed projects, ensuring informed decision-making and strategic planning.• Led the development of an AI-powered visual inspection device for fuse pattern inspection on the Toyota Yaris, enhancing quality control efficiency and driving operational excellence.• Performed time studies and Yamazumi activity to analyze and improve manufacturing cycle times and balance workloads across wiring Harness production lines.• Evaluate project technicalities and scope through designing, drawing, and part inspection and conduct research to gather relevant information.• Estimate overall project cost, time, and resource requirements. Calculate production, labor, and material costs for the project.• Assist the Production team with preparation activities for new projects. Facilitate the development and manufacturing processes for new products.• Collaborate with senior engineers and project managers to develop detailed project plans.• Coordinate with internal departments, vendors, customers, and OEMs. Ensure seamless execution of projects by providing necessary support.• Contribute to the continuous improvement culture by identifying and implementing process enhancements.• Engage in Kaizen and other continuous improvement activities to streamline operations and increase efficiency.• Utilize problem-solving techniques to address operational challenges and improve process reliability.• Gather and analyze data related to manufacturing processes, product quality, and operational efficiency.•Responsible for documentation for the compliance Audit of ISO 9001, 14001, 45001 and IATF 19649

Karāchi, Sindh, Pakistan

• Led the design and development of the AI-powered Visual Inspection device for automotive parts.i.e PVC sun visor, Door Trims.• Developed a machine learning model utilizing computer vision technology to predict defects in parts.• Work closely with engineering and technical teams to ensure that the system is designed and built to meet all relevant standards and specifications.• Coordinate with suppliers and contractors to procure materials and equipment needed for the project.• Manage the budget and schedule for the project, ensuring that it stays on track and within budget.• Communicate regularly with stakeholders to provide updates on project progress and address any issues or concerns.• Oversee the testing and commissioning of the automated system, ensuring that it is fully functional and meets all performance and quality standards.• Provide technical support and troubleshooting assistance as needed during the system's installation and operation.

Karāchi, Sindh, Pakistan

• Assisted in several Dies and Mold design calculations like blanking, piercing, and punching. • Work closely with engineering and technical teams to ensure that the system is designed and built to meet all relevant standards and specifications.• Assisted with the creation of technical drawings and bill of materials for the design of dies and molds.• Applied and Learned Computer Aided Manufacturing (CAM) knowledge practically using software, such as PTC Creo, to generate toolpaths and programs for CNC machines.• Designed Plant Layout & Process Flow Diagram (PFD) for clear understanding and identification of methods for using resources efficiently and to reach the target of ZERO waste. • Acquired Hands-on experience with a 4-axis CNC machine.• Managed Store and Tools inventory by applying inventory evaluation methods. • Participated in team meetings and provided input and ideas for improving the design process.• Help to maintain and update the department's design standards and procedures.• Collaborate with other teams, such as the production and quality control departments, to ensure that designs are feasible and meet customer requirements.

Industrial And Manufacturing Engineering, 3.80/4.0

Activities and Societies: Society of Manufacturing Engineers (SME)Supply Chain Management, Project Mgmt., Plant Engineering, Advanced.

Intermediate, A-One

Activities and Societies: Adamjee Science College Table Tennis Team