Bilal Shaykh Email & Phone Number

DAWOOD ENGINEERING (PVT) LTD, HUB, BALUCHISTAN.● Identify RCAs of the problems or defects using other quality tools and implement its CM's at respective shops effectively.● Resolve quality issues for the Welding shop (Spot Welding, Projection Welding, and CO2 Welding). ● Check welding machine standards, verify Nugget Dia for weld Spot using Japanese Standard and set frequency for Electrode Tip dressing.● Maintain fitment accuracy at the customer end by solving fitment-related problems. ● Achieve Final part accuracy using Checking Fixtures.● Monitor and lead all process quality activities from incoming to final dispatch of the product.● Coordinating with suppliers regarding any Quality issue observed in the supply.● Develop WIS/EIS/PIS/kamishibai (Critical points) sheets/Change Point sheets for parts and deliver the training to operators and inspectors.● Reduce downtime for quality inspection by developing Gauges and in-process CFs for problematic parts.● Work on HRD by training workers on safety, inspection techniques, 5S, and quality-reviewed procedures.● Plan and Execute Kaizen activities e.g., 5S, Poke Yoke, 3M’s, etc. to make the process defect-free.● Perform Raw Material inspection through Hardness Tester and Tensile Strength Testing of sample sheets.MASOOD ENGINEERING WORKS (PVT) LTD, KARACHI.QA/QC DEPARTMENT:● Lead audit having Japanese Auditor team for 4 wheelers mechanical cables.● Lead QC team for customer problems, data collection, and line and vendor end problems.● Maintain all Quality documents (CARF, QDR, IFC, FMEA, etc.).● Design a Dashboard for collecting and reviewing rejection records in different areas and take necessary countermeasures for controlling them.● Deal with suppliers for (Metal, Rubber, and Plastic parts) quality-related problems and provide an effective solution.PRODUCTION DEPARTMENT:● Make an Effective Production Plan and apply 4M changes on the production floor accordingly.● Prepared Production-Related Documentation Like Production Reports, Job Cards, GTN, Etc.INDUSTRIAL PROJECTS1. Production Line Enhancement Using Fundoshi (Yamazumi).• Enhance the Production line by applying Fundoshi(Yamazumi)• Change Production line layout according to the output of Fundoshi and Achieve line efficiency from 48.25% to 64.7%.2. Cost saving from scrape material:• Work on cost reduction by recovering subparts from rejected part and utilized.• Calculate the saved cost amount of such child parts

Listed skills include Leadership, Teamwork, Online Gaming, Creative Design, and 11 others.