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Senior executive (CEO,President,COO) with strong Operation, Technology, Management, Business Development ( Injection Molding, Extrusion,3D printing, Plastic Materials , Aerospace, Automotive, Medical, Plastics Products & Tooling) in 4 continents,, Product Development (more than 25 Patents), Problem Solution, M&A and General Management capabilities. Successful hands on manager with multi-facility business responsibility. A proven track record of earnings and sales growth via empowered management. Utilizing an “Innovation” and “Lean” based approach to continually improve all aspects of business operations. Significant accomplishments in all functional areas. Demonstrated leadership experience in driving multiple organizations to increased levels of revenue and profit. Experienced in directing organizations towards the accomplishment of a common strategy.•Inventor and co-inventor of more than 25 patents•Published and presented twenty technical publications on various plastics, ceramics, metals and composites at various international technical conferences and is the co-author of "Passage to India, A Comprehensive Study on the Indian Automotive Industry".Specialties: Business Development Expertise – North America, South America, Europe, Asia, Australia•Material Development Expertise – Polymers, Ceramics, Metal Alloys, Polymer Composite•Process Development Expertise – Profile, Cross head die, Paste and Co- Extrusion- Plastics Vertical and Horizontal Injection Molding-Magnesium, Metal and Ceramic Injection Molding
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DeceasedDeceased Aug 2022 - Present -
Vice President Of Engineering, Business Development & QualityPexco Aerospace, Inc., A Transdigm Company Sep 2021 - Aug 2022Using Innovation in extrusion/injection molding/composite/3D printing/polymer material technologies to create value added light weight products for our global customers in turn create supercharged value {EBITDA} ROI for investors and owners (our employees) in transportation sector.
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President & CeoMathson Group, Inc. Mar 2010 - Aug 2022UsMathson Group is a global company providing services in innovative carbon, glass, aramid composite , plastic products and business development, turn around/growth management, M&A and manufacturing for the plastics, composite, automotive, electronic, sanitary and medical industries. • Developing new business and products in exterior, interior and powertrain applications with global OEMS ( BMW, VW, Audi, MB, FCA, Ford, GM, Nissan, Toyota) and Tier I suppliers using innovative materials and products (plastics, elastomers, metal-plastic and carbon composites structural components). Developed Innovative patent pending injection molding technology for replacing ceramic sanitary products such as sinks, toilet with unique ceramic look & feel like polymer. This innovative technology includes attributes such as glow in the dark, antibacterial, multi colored, lighter, cost effective products. Working on $100 M potential business with proprietary technology to replace metal to structural carbon/aramid/glass fiber composite using HP-RTM ,GMT, LFT-D and Injection Molding process for FCA, GM, Ford & Tesla. • Vice President of Composite – JVIS USA LLC, 1.2 Billion Tier I interior, exterior, lighting and composite supplier. Strategic innovative composite parts and business development with OEMs. Worked on developing FCA, GM & Tesla composite application. Created strategic composite growth plan including manufacturing operation & detail acquisition plan for N. America. • Mathson Composite Group – Faurecia Exterior Group ($2 Billion) strategic joint development partnership to develop composite products for automotive. Obtained and performed composite material development, testing contract from FCA.• Developed innovative products for KIRCHHOFF Automotive 2B Tier 1 supplier as an Executive Director plastic-metal composites. Developed composite cross car beams, patented carbon composite fuel tank strap. • Obtained contract for $15 M with FCA as a VP sales – electronic & plastics -
Chief Operating OfficerLeggera Technologies, Llc Jun 2018 - Sep 2019Orion Township, Mi, Us• Strategic planning and execution to enhance profitability, productivity and efficiency throughout the company’s Magnesium Injection Molding (Thixomolding) operations.• Responsibility for all technical and production aspects of the plant, including machinery and equipment, molds maintenance and facility.• Implement and monitor financial and production KPI’s and use the data to drive improvements in productivity, safety, quality, maintenance and cost reductions.• Oversee all financial aspects for the facility to ensure meeting and obtaining budget expectations.• Develop and direct the management of the Production/Operations areas to ensure efficiency and quality to meet and exceed all customer expectations with a cost-effective focus. Perform employee actions to include interviewing, hiring, administering employee actions, or overseeing those human resource processes in a manner that complies with all company and legal guidelines. • Develop and maintain a team environment by encouraging and building mutual trust, respect, and cooperation among departmental team members and intra departmental employees. • Interact regularly with management team to ensure that company’s operational priorities are aligned with total company direction. -
Executive Director Of Business DevelopmentRoechling Automotive Mar 2009 - Mar 2010Mannheim, DeRoechling Group has 6100 employees, 56 plants in 20 countries with over $1 Billion sales in Automotive & Plastics market.• Managed all business units including the sales and financial departments to ensure smooth operations and increased revenue for this multi-national corporation. • Created and executed a strategic sales and business development plan for automotive and non-automotive customers in North America.• Developed an advanced-technologies strategy for automotive, heavy truck, sanitary and consumer markets.• Increased number of new customers by providing creative solutions to problems and innovative technologies.• Acquired new automotive and non-automotive customers in North America. -
President & CooMathson Industries, Inc. Feb 1995 - Feb 2009Build, operated and managed two plants in Michigan & South Carolina supporting Global customes such as BMW, Chrysler, Fiat etc.Developed more than 16 patented products for Automotive and medical markets.• Top executive with P&L and leadership responsibility with two locations in the US and strategic partnerships in Europe that consulted on problem solving, design, material and process development, and cost-reduction.• Discovered and developed customers in North and South America and Europe by offering innovative technologies and providing solutions to clients’ problems.• Created customer loyalty with clients like BMW, Chrysler, Tritec – Fiat Group Brazil, Draexlmaier, Magna, Plastic Omnium, Cooper Standard Automotive, Wayand Gmbh in Germany, Nedschreof Fastener Ltd in England, Goodrich Turbine Division, Avantec – medical and more.• Patents developed included fuel filter, thermostat housing, wheel house liner, integrated roof module with spoiler, sun shade technology, exhaust manifold, roof rail assembly, turbocharger dump valve, method of assembling a vehicle, and more.• Built two manufacturing and advance development plants in Michigan and in South Carolina with Injection molding machines ranging from 80 Ton upto 3000 Ton to support global customers.• Recruited, hired and motivated capable associates allowing for continuous advancement to the next level.• Built strong relationship globally with the customers, suppliers, current and future company associates.• Developed optimum process capability on core products resulting in a Zero external PPM.• Developed innovative technology in Medical and Dental products.
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Sales & Technical ExecutiveNyltech (J/V Fiat & Rhodia) Apr 1992 - Feb 1995Responsible for market development and technical service for a joint venture using PA6, PA66, and Polyamid-based copolymer materials for Nyltech a joint venture company of Rhone-Poulenc (Rhodia) of France and Snia (Fiat) of Italy.• Improved profit by developing new innovative products for customers, such as a metal replacement with Polyamide material and several new applications such as fuel canisters, intake manifold, cable connectors, pedal systems and more. • Built strong relationships and solved several design, and material / process problems for customers which resulted in obtaining additional business.• Provided technical seminars to customers on polymer design, material and process troubleshooting.• Negotiated multi-million pounds Polyamide polymer contract with customers.
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Plastics ManagerTeleflex Automotive 1988 - 1992• Responsible for plastic material, process / product development and new product business development including developing innovative products and creating a market for them in order to increase profits.• Worked with GM, Ford, Chrysler, Nissan and Toyota developing new specifications and obtaining approval for new product launches.• Responsible for approving all plastics materials and negotiating pricing with suppliers; negotiated long-term material contracts at significant cost savings.• Member of two-man team that developed a new high-temperature resistant, low permeation composite fuel hose from invention to production which generated $30M sales per year.• Troubleshot and improved injection molding and extrusion processes for a four cable and one fuel hose manufacturing facility.• Reduced costs by developing new materials, processes and designs including several new grades of plastic materials - PTFE, ESD FEP, ETFE, PPS, PAI, PA 11, PA 12, PA 612, PBT, PET.
Boney Mathew Skills
Boney Mathew Education Details
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University Of Massachusetts LowellPlastics Engineering -
State University Of New YorkPlastics
Frequently Asked Questions about Boney Mathew
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Boney Mathew's current role is Deceased.
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What schools did Boney Mathew attend?
Boney Mathew attended University Of Massachusetts Lowell, State University Of New York.
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What skills is Boney Mathew known for?
Boney Mathew has skills like Plastics, Injection Molding, Manufacturing, Product Development, Polymers, Automotive, Lean Manufacturing, Continuous Improvement, Extrusion, Materials, New Business Development, Engineering.
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