Senior Vice President, Global Supply Chain
Executive leadership and end-to-end responsibility to create a cost effective supply chain that delivered excellent service levels reporting directly to the CEO. Built the Operations team and created an environment of continuous improvement across Operations, Planning, Customer Service, Logistics and Warehousing. Developed cross-functional partnerships with Design, Marketing, Sales and Finance to establish strategic initiatives and deliver financial plans. Implemented forecasting, inventory management and supplier capacity best practices to ensure optimum and cost effective product availability. Created management reporting visibility throughout the entire organization. • Developed framework to transition from HK local agent to direct-to-manufacture sourcing model. Consolidated suppliers, reduced product costs by 20+%, lowered production minimum order quantities and extended payment terms.• Implemented an S&OP process linking the company’s top-down sales forecast with a bottoms-up, item level forecast. • Changed vendor pricing from FCL/LCL to Ex-factory basis and used a 3PL to provide China freight services resulting in better loading utilization, fewer containers and reduced Sourcing Agent fees. • Reduced vendor stored inventory by over 50% purchasing long lead-time materials rather than producing finished goods to shorten production lead-time. • Improved weekly order replenishment process from 5 to 3 days and reduced customer chargebacks by 75% for largest customer. • Reconfigured warehouse layout, pallet stacking heights and separated slow-moving inventory creating 25% more space and eliminating outside seasonal warehousing.• Created Operations management reports including daily shipping and orders, inventory, production planning and vessel loading plans. Supply Chain Consultant, November 2014 – May 2015