Supervisor/Load Test Coordinator
David Brown Gear Industries
Perth, Australia
Initially my role was divided with office work and the workshop floor. My office duties were procurement of parts, organising sub contract repairs as well as detailed work instructions for parts repairs. I was tasked with finding the best cost effective solutions for purchasing and repairs, while still maintaining quality which meets or exceeds OEM standards.My workshop duties were strip and assessments and assemblies of all types of industrial gearboxes ranging from 200kg to 24 tonnes. The types of gearboxes I worked on were multi stage planetary drives, conventional drives, spiral bevel drives, worm drives, speed increasers, wind turbines, white metal bearings and lubrication systems.The Perth branch purchased a 450kw load test cell and I was in charge of the complete installation. The installation involved test bed installation, levelling and grouting, tooling design and in house manufacture, fabrication and machining and liaising with sub contractors for various parts of the installation. Following installation and commissioning of the test cell it was my responsibility to coordinate all jobs which required load testing. This entailed, specific tooling design and manufacture, setup procedures and standards, calculating torque and power values, problem solving if any issues arise and liaising with vibration analysis technicians.My role then became predominantly office based where I was still responsible for all of the above operations, but I was now completing overhaul quotations for every gearbox which was stripped and assessed. I also completed quotations for major site jobs which our staff completed. Another responsibility was completing MDR reports as well as specialized reports specific to different types of gearbox inspections.