Bradford Willey

Bradford Willey Email and Phone Number

Manufacturing Engineering Manager @ Dill Air Controls Products, LLC
oxford, north carolina, united states
Bradford Willey's Location
Franklinton, North Carolina, United States, United States
Bradford Willey's Contact Details

Bradford Willey personal email

About Bradford Willey

Experiences:* Manufacturing Engineering* Capital Justification & Capacity Planning* Facilitation & Management * Project Engineering & Management* Production & Operations * Industrial, Process, & Quality, Engineering* Lean* Six Sigma* Machining and Fabrication* Welding* AssemblyCertifications:Lean Six Sigma Black Belt (ITT Industries)Six Sigma Green Belt (University of Michigan)Manufacturing Apprenticeship (General Electric & NY State)Qualifications/Acknowledgments:MS Engineering ManagementBS Engineering & ManagementOver 30 Years of Diverse Manufacturing ExperienceFactory Appreciation Award Quality Award for OTPQuality Award for Product Quality ImprovementAwarded Patent #8,662,507

Bradford Willey's Current Company Details
Dill Air Controls Products, LLC

Dill Air Controls Products, Llc

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Manufacturing Engineering Manager
oxford, north carolina, united states
Website:
dillvalves.com
Employees:
51
Bradford Willey Work Experience Details
  • Dill Air Controls Products, Llc
    Manufacturing Engineering Manager
    Dill Air Controls Products, Llc Mar 2024 - Present
    Oxford, North Carolina, United States
  • Bsh Home Appliances Group
    Ps Engineer Iii Site
    Bsh Home Appliances Group Jul 2022 - Sep 2023
    * Executed Site wide digital SQDC kiosk solution initiated and piloted as the Manager in Cooking
  • Bsh Home Appliances Group
    Ps Manager Cooking
    Bsh Home Appliances Group Nov 2019 - Jul 2022
    * Successfully facilitated and drove Factory CAU Audit including on time closure of Measures* Created new Tracking and Alignment workbook to aid in singular standards across factories* Led new meeting format and frequency for both the core and extended BPS team members* Facilitated BPS Assessments and Essentials * Obtained consensus and commitments for BPS measures and objectives from the Factory* Improved and drove the new LPC format and approach with focus on Standard Critical Processes* Established closed loop OPL mind-set and process in use* Instituted GEMBA as part of the Daily Management Practice* Transitioned MUM to electronic format* Efficiently and effectively drove Monthly Project Master Tracking* Implemented SQDC Zone Boards * Facilitated Systems CIP events and improved project selection, scope, and validation* Performed internal training for Value Stream Mapping* Led and improved Factory MES/I4.0 approach and communications
  • Bsh Bosch And Siemens Home Appliances Group
    Manufacturing Engineer Iii
    Bsh Bosch And Siemens Home Appliances Group Aug 2010 - Nov 2019
    * Co-authored the regional standard for New or Modified Equipment, Process and Process Change Checklist* Managed 4 subset DMAIC projects led by individual project leaders improving Auto Press OEE by 7% ($40k/Yr)* Led and supported subsequent Auto Press OEE and Sustainment Improvement project resulting in a 15% Annual OEE average increase from prior to post years* Gained strategic consensus to improve the transport of finished goods. Utilized both Automated Guided Vehicles and Conveyance resulting in $7.3M in total project savings. Received Appreciation Award in recognition of the success * Co-created an overarching 5 year manufacturing capacity and strategy plan (in excess of $26M); justified and led subset projects * Created and implemented a common electronic project tracking and reporting database while leading the factory six sigma efforts (25 Belts) * Led a 9 member team towards plant wide VSD encompassing 10 major product streams* Conducted numerous Value Stream training sessions* Led and facilitated several VSM/VSD cycle events* Investigated, justified, and managed numerous projects ranging from $100K to $1.9M* Conceptualized, developed, and sourced twenty-seven self-elevating product component assembly carts: Patent Awarded #8662507* Led coining efforts to save over $400,000 annually in labor and material costs * Created a single piece front loaded subassembly cell resulting in $210,000 worth of cost savings
  • Aries Chemical - Equipment And Systems
    Project Engineering Manager
    Aries Chemical - Equipment And Systems Apr 2007 - May 2010
    * Arranged and negotiated purchase terms with several suppliers * Engaged both internal and external customers to satisfy project constraints* Drove scope definition and standardization to help sustain and improve project margins* Developed project costs and estimates* Created both resale and integrated system proposals
  • Dresser-Rand
    Senior Manufacturing Engineer
    Dresser-Rand Mar 2006 - Apr 2007
    * Led a cross functional team using DMAIC methodology and tools to increase component first pass yield from 54% to 100% (92% projected) * Performed general sustainment duties for the Small Parts Focus Factory which included; quality and yield improvements, Value Stream Mapping, tooling, rework routings, and mentoring area operators* Improved manual machine capability and efficiencies; created a standardized baseline test procedure* Responsible for complete set up and implementation of multiple cells and work flows for transferred product utilizing standard work balance sheets and layouts
  • Itt Industries
    Manufacturing Engineer / Black Belt
    Itt Industries May 2002 - Mar 2006
    * Obtained and subsequently provided leadership as a certified VBSS Black Belt (ITT Industries) * Recipient of a team award for quality which improved On-Time Performance from 70% to 94%* Awarded a certificate of excellence for the outstanding results obtained from improving component quality and consistency* Justified and managed capital and continuous improvement projects ($50k-$1.4M)* Led several team projects with a combined annual costs savings in excess of $300,000 per year; Test Stand Correlation, First Pass Yield, WIP and Lead Time, Variation Reduction* Developed new manufacturing layouts and assembly flows, specified and developed new processes, tooling, and machinery* Drove lean line development and balancing efforts for Greenfield Startup* Developed and led new custom equipment and process integration efforts to successfully LASER weld thin wall stainless material for a new product joint venture – 4” Submersible motor with Pentair
  • Itt Inc.
    Industrial Engineer
    Itt Inc. Jan 1999 - May 2002
    Auburn, Ny
    * Provided area specific support to the 4” Submersible Focus Factory * Responsible for machine and assembly work instructions* Contributed to the Internal ISO quality team as an Auditor* Modified existing, and created new, NC part programs as required; lathes and machining centers* Obtained Green Belt certification on line from the University of Michigan* Responsible for process improvements; tube mill, stamping, machining, assembly and test* Developed shop floor standards and routings* Performed activity (time) studies* Justified and executed capital and continuous improvement projects* Received training in Ergonomics and Standard Work
  • Bic
    Manufacturing Specialist
    Bic Mar 1997 - Aug 1998
    * Supervised thirty-seven bargaining unit employees in the lighter packaging department, which consisted of three shifts packaging in excess of 1.2 million lighters a day * Primary duties; production, operator training forms and qualifications, daily production and efficiency reports, Total Productive Maintenance (TPM), machine history and maintenance schedules* Contributed as a team member which focused on a two year technology and flow integration
  • General Electric
    Manufacturing Apprentice
    General Electric 1991 - 1995
    * A three and one half year program, concentrated in Power Generation’s Airfoils Company.* Set up and operated numerous multi-spindle, multi-axis, machining centers, wire electronic discharge machines (EDM’s) and numerous other machine tools* Performed numerous inspection and quality control assignments which included first piece inspection using manual methods and a (Cordax) Coordinate Measuring Machine (CMM)* Received training in Statistical Process Control (SPC), helped implement its use in several areas* Applied my electrical experience helping to diagnose and repair various machines while working with the systems service group* Worked in a shop support position that involved managing small projects and purchasing

Bradford Willey Skills

Lean Manufacturing Six Sigma Manufacturing Engineering Cellular Manufacturing Manufacturing Operations Management Project Management Industrial Engineering Quality Assurance Machining Metal Fabrication Assembly Lines Cad Continuous Improvement Process Improvement Black Belt Kaizen Engineering Management Manufacturing Fmea Spc

Bradford Willey Education Details

Frequently Asked Questions about Bradford Willey

What company does Bradford Willey work for?

Bradford Willey works for Dill Air Controls Products, Llc

What is Bradford Willey's role at the current company?

Bradford Willey's current role is Manufacturing Engineering Manager.

What is Bradford Willey's email address?

Bradford Willey's email address is br****@****hoo.com

What schools did Bradford Willey attend?

Bradford Willey attended Syracuse University, Clarkson University, Hudson Valley Community College, Hudson Valley Community College.

What skills is Bradford Willey known for?

Bradford Willey has skills like Lean Manufacturing, Six Sigma, Manufacturing Engineering, Cellular Manufacturing, Manufacturing Operations Management, Project Management, Industrial Engineering, Quality Assurance, Machining, Metal Fabrication, Assembly Lines, Cad.

Who are Bradford Willey's colleagues?

Bradford Willey's colleagues are Shamik D., Mickey Glasscock, Emily Woodard, Phyllis Sanford, Sean L., James Pierce, Dan Engelsen.

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