Brian Flack Email and Phone Number
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Supply Chain and Manufacturing Executive with proven success in process optimization resulting in reliable customer delivery, improved working capital and lower cost. Comprehensive background in manufacturing, planning, procurement and logistics in tightly regulated industries. Innovative problem-solver with proven leadership and analytical skills. Experienced in continuous process improvement using Six-Sigma and Lean.Specialties: Continuous Process Improvement utilizing Six-Sigma and LeanChange AgentSystems Analysis and execution considering processes, systems and people
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Distribution Network Design And Implementation ManagerBayerUnited States -
Manager, Distribution Services And Product StewardshipBayer Crop Science Apr 2018 - PresentRtp, NcDirect domestic transportation, warehouse and distribution safety operations -
Commercialization ManagerBayer Cropscience Feb 2013 - Apr 2018Raleigh-Durham, North Carolina AreaDirected commercialization of new products for Bayer Environmental Science in the US. Accomplishments include:• Led Product Supply operations for integration of acquired products, divestments and other special operations.• Created and drove ongoing cost reduction program to identify and deliver $6.1m of ongoing savings over 5 years.• Developed long-term supply strategy and successfully managed startup supply for acquired DuPont Vegetation Management product line.• Partnered with digital business team to pioneer and develop strategic operating model for new, novel services and products.• Created and supported successful start-up of more than 120 new product skus. -
DirectorPinnacle Complete Solutions Oct 2012 - Feb 2013Cary, NcPrincipal partner in Pinnacle Complete Solutions, LLC, a company specializing in providing holistic Supply Chain and Manufacturing solutions utilizing Six-Sigma, Lean, and custom analysis.
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Head Of Supply Chain, North AmericaArysta Lifescience Feb 2007 - Sep 2012Cary, NcProvided operations leadership and expertise to produce and deliver quality product to customers in a timely and cost-effective manner. Directed Procurement, Planning, Manufacturing, Customer Service, and Logistics including imports, exports, freight and warehousing for the North America region. Major Accomplishments include:• Established on-time delivery measurement and have maintained delivery performance of 97% or greater• Drove cost reductions of $18 million on $150 million spend. Targeted areas included purchasing, supply network design, freight reduction, and manufacturing efficiency. • Drove process changes netting huge improvements in Net Paid Inventory (Inventory + Accounts Payable) – Average inventory improvement of 45% and year-end inventory improvement of 42%. – Accounts Payable improvement of 34% – Total Net Paid Inventory improvement of 87 days• Led process changes in planning and manufacturing enabling flexibility and delivery of un-forecasted product up to 30% of total sales.• Led logistics network re-design reducing the number of warehouses by 35% without sacrificing customer delivery service.• Drove organization, process and policy changes to improve inventory accuracy from below 40% to 97%.• Built analysis and planning tools from the ground-up to provide detail and functionality required to meet delivery and working capital business objectives. • Successfully designed and managed restructuring & consolidation of Supply Chain Organization in conjunction with several Arysta office closures.• Led changes in manufacturing policies and practices to reduce manufacturing variances by $600,000. -
Operations ManagerBayer Cropscience May 2000 - Feb 2007Directed overall operations for the Bayer Advanced Consumer product line including production scheduling and logistics to support retail and internal customer requirements. Major accomplishments include: • Developed safety stock and production planning procedures, reducing stock-outs to maintain 98.1% or better customer fill rate for 6 years.• Created and led multi-functional cost reduction team to identify and realize cost savings of $9.5 million over six years.• Reduced defects 35% by driving supplier and manufacturing quality improvement and inspection programs.• Spearheaded commercialization of more than 35 products in one year, contributing $25 million in sales.• Identified opportunity to proactively reduce production quantities prior to communication of sales forecast decline, reducing year-end inventory 31%.• Developed and implemented forecasting processes and models for the new business. -
Senior Contract Manufacturing RepresentativeBayer Cropscience Feb 1999 - May 2000Managed overall operations at 6 US contract manufacturing plants in addition to primary manufacturing responsibility for Bayer-Advanced retail products. Responsibilities included site selection; contract preparation; auditing to ensure standards in quality, health, safety, environmental requirements; and technical support. Major accomplishments include:• Directed manufacturing start-ups of 20 new products in 8 months, in one of the largest retail launches in Bayer Corporation history, contributing $40 million to product sales annually.• Drove optimization and cost reduction measures to double cost reduction target. • Developed manufacturing budget for US contract formulation organization.• Negotiated toll manufacturing contracts and rates for the Bayer Advanced product line. -
Production Manager, Contract FormulationsFmc Mar 1995 - Feb 1999Responsible for contract-manufacturing operations at 10 plants with a budget in excess of $60 million in addition to commercialization coordination for all North American products. Responsibilities include site selection; contract preparation; auditing to ensure standards in health, safety, and environmental requirements; and technical support. Major accomplishments include:• Managed and expanded a $10 million toll operation to more than $60 million in two years.• Completed Six Sigma quality training and successfully implemented procedures and process improvements to realize cost improvements of $250,000.• Spearheaded SAP implementation of MRPII Practices for entire Contract Formulation business.• Developed and implemented toll manufacturer audit criteria to select manufacturers and maintain standards in accordance with health, safety, environmental and product stewardship practices and guidelines. -
Process EngineerFmc Biopolymer May 1992 - Mar 1995Responsible for select process areas in addition to environmental compliance and reporting for the facility. Accomplishments include:• Developed a new manufacturing process for co-processed pharmaceutical products.• Supervised plant production for startups and production shifts.• Served as Plant Safety Coordinator to develop and implement plant safety objectives to minimize safety incidents and maintain compliance.• Negotiated new Wastewater Discharge and NPDES permits to ensure continued facility operation.
Brian Flack Skills
Brian Flack Education Details
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Chemical Engineering
Frequently Asked Questions about Brian Flack
What company does Brian Flack work for?
Brian Flack works for Bayer
What is Brian Flack's role at the current company?
Brian Flack's current role is Distribution Network Design and Implementation Manager.
What is Brian Flack's email address?
Brian Flack's email address is bl****@****hoo.com
What schools did Brian Flack attend?
Brian Flack attended Virginia Tech.
What skills is Brian Flack known for?
Brian Flack has skills like Supply Chain, Process Improvement, Supply Chain Management, Six Sigma, Logistics, Procurement, Manufacturing, Change Management, Continuous Improvement, Process Optimization, Lean Manufacturing, Operations Management.
Who are Brian Flack's colleagues?
Brian Flack's colleagues are Reema Rashmi Rout, Felix Müller, Marko Bagaric, Stephanie Jackson, Wagdy Khattab, Jinay Shah, Francis Chay.
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Brian Flack
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