DESIGN ENGINEER IV REFRIGERATION

Danfoss Commercial Compressors. Lawrenceville, GA 2003 to 2010Global manufacturer of commercial and residential refrigeration compressorsSenior Manufacturing EngineerDevelop and maintain control of new and existing processes and procedures while reducing scrap and increasing productivity. Qualify weld procedures and welders in accordance with ASME section 9 as well as PED. Design, develop, purchase and qualify tooling and equipment to assemble compressors.Calculated correct mass spectrometer calibration setting which resulted in a 30% reduction in weld repairs & helium cost. Specified and implemented paint cure oven modifications resulting in a 20% increase line productivity.Specified, purchased and qualified crank shaft assembly press.Eliminated washing process that saved over $70K/yrSuccessfully tested new paint pre-treat process that will save over $50K/yr in energy cost.Specified and installed helium ground tubes reducing yearly helium cost by $65K/yr.International travel to India, China, and France to improve quality control issues Performed Fmea, Capability studies, Gage R&R studies, lean and 5S