Bruce A. Wesner, Mba, Crl Email and Phone Number
Bruce A. Wesner, Mba, Crl's Location
Nokomis Beach, Florida, United States, United States
Bruce A. Wesner, Mba, Crl's Contact Details
Bruce A. Wesner, Mba, Crl work email
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About Bruce A. Wesner, Mba, Crl
Strong entrepreneurial thought leader with proven abilities to improve profit, reduce cost, forge creative partnerships and provide excellent customer service. Senior management experience with World Class Companies accomplishing extraordinary organizational results while engaging both Union and Non-Union manufacturing workforces. Expertise includes leading and mentoring tactically and strategically for results in multi-shift, multi-plant operations. I bring over 38 years of Maintenance, Engineering, and Management experience. I have applied my industrial experience in achieving an MBA with an emphasis in Management. I am strong business leader with extensive Senior Management experience with World Class Companies in: Fenstration (window and door), HVAC (OEM Products), Heavy Steel Fabrication (Tier 1 Supplier), Tubular Steel Fabrication (high volume OEM production), High Tolerance Machining, Pharmaceuticals, Mining, Oil & Gas and Building Products. My strength is driving improvements through an organization utilizing Lean, Change Management and Reliability based initiatives. I have achieved success in both Union and Non-Union workforces. I have significant Lean and Toyota Production System training was under the tutelage of Shingujitsu Consulting of Nagoya, Japan. My expertise includes leading change and mentoring tactically and strategically to achieve results in multi-shift/ multi-disciplinary operations.Specialties: > Business Turn-arounds> Business Process Re-engineering> Driving change through people> Metal fabrication (Stamping/Welding/Brazing)> Lean Application> High volume manufacturing> Low volume manufacturing> Mixed model assembly efficiency
Bruce A. Wesner, Mba, Crl's Current Company Details
Bruce A. Wesner, Mba, Crl Work Experience Details
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Vice President, Strategic Operational ReliabilityPgt Innovations Feb 2021 - PresentN. Venice, Fl, UsBruce leads a team of six to drive Operational Reliability for PGT Innovations in terms of Environmental Health and Safety, Quality and Technology. The focus will be to drive industry leading sustainable and reliable window and door manufacturing processes across the Southeast Business Unit and is committed to manufacturing our products in a manner that is safe, sustainable, and reliable. The team’s efforts will deliver applicable Operational Reliability practices across our PGTI family of brands. More specifically, the team will:1. Assure Safety is and always will be our number one priority: we will reduce the safety risks for our customers, our employees, our suppliers, our community, and everyone impacted by our work.2. Deliver Reliability of our assets and use of “Best-Available Technologies” and will be optimized to deliver the manufacturing capacity, capability, and performance.3. Ultimately be focused on the Customer Experience delivering the Highest Quality products expected by our customers.4. Invest our capital and operational funds efficiently and effectively, ensuring that investments are prioritized based on criticality and risk to deliver Stakeholder/Shareholder Value.5. Expand the breadth of our manufacturing capabilities to adapt to future product Innovation and Automation and business Growth more easily.6. Lead our Organization to be empowered to continuously improve their knowledge and skills, and to build their teams with diverse talent.7. Assure PGTI meets and is committed to Compliance in everything we do to relevant regulation, legislation, and industry standards.The Operational Reliability Team will continue to Invent, Build and Deliver…
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Vice President, Engineering ServicesPgt Innovations Jan 2020 - PresentN. Venice, Fl, Us
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Sr. Director, Engineering Services, Eh&S And Sustaining EngineeringPgt Custom Windows + Doors Dec 2018 - PresentN. Venice, Fl, UsResponsible for Quality, Manufacturing Engineering, Automation/Controls, Tool Room, Facilities, EH&S and Sustaining Engineering groups in all Venice locations and extended services to Florida PGTI sites. In this new role, I will also be a resource for best practice sharing regarding Operational Reliability and technology knowledge transfer to our PGTI locations CGI, CGIC and Windoor. -
Director Of Engineering ServicesPgt Custom Windows + Doors Jan 2018 - PresentN. Venice, Fl, UsResponsible for Quality, Manufacturing Engineering, Automation/Electrical Controls, Tool Room, Facilities and Maintenance/Reliability groups in all Venice locations. In this new role, I will also be a resource for best practice sharing regarding Operational Reliability and technology knowledge transfer to our PGTI locations CGI and Windoor.
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Engineering Services ManagerPgt Custom Windows + Doors Jan 2017 - PresentN. Venice, Fl, Us
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Managing Principal, Certified Prosci Change Management Professional, Certified Reliability LeaderLife Cycle Engineering Dec 2007 - Dec 2016Charleston, Sc, Us($98MM Consulting Engineering Supplier providing services world-wide focusing on Reliability Maintenance and Business Transformation Services). Recognized leader providing consulting / coaching services with concentration in Change Management associated with Work Control, Planning and Scheduling, Materials Management, Reliability (Predictive/Preventive Maintenance) Engineering, TPM and Lean (Toyota Production Systems). I am currently active as an Executive Board Member of The Canadian Institute of Mining, Metallurgy and Petroleum (CIM). I am also a member of The Society for Mining, Metallurgy & Exploration Inc. (SME) and active on TheGlobal Mining Standards and Guidelines Working Group (GMSG).Managing Principal/Principal Consultant • Account management responsibility for multiple clients / organizations around the world and are driven to lead their industries and continuously improve using leading-edge business transformation practices.• Staff Leader for eight members of the LCE Consulting Team driving Performance Management direction and coaching.• Developed a Process Sustainability Model for long-term project/client success.• Engaged in integrating LEAN concepts into offering beyond LCE’s current Reliability Excellence offering.• Leader of ‘Facilities Practice” for LCE.• Sponsor of Operational Excellence / Lean offering (CoP) for Life Cycle Engineering.• Directed and coached implementation while communicating progress and addressing concerns and issues as necessary with local Site Leadership to determine the health and effectiveness of the initiative to assure success. Up sell other product offerings where necessary to create advocate client relationship.• Conference speaker at various conferences: NFM&T, SME, CIM, Reliable Plant, SMRP, etc...• Train and teach RxM offering as required. -
Principal ConsultantLife Cycle Engineering Feb 2006 - Dec 2007Charleston, Sc, Us
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General ManagerTherma Tru 2003 - 20061750 Indian Wood Circle, Maumee, Ohio 43537, Us($270MM Residential division of $450MM+Therma-Tru Corporation. A holding of $6BB Fortune Brands Inc. specializing in the manufacture of industry leading fiberglass entry door systems). Directly responsible for fifteen salaried associates and 365 hourly associates over three shifts of production and two manufacturing facilities. Responsible for all budgeting and P&L within the facility.General Manager/Production Manager/Project Manager – Project Cheetah / Tru-Logistics- Facility Turn-Around Plant Manager • Engaged to turn-around facility performance. Reduced labor and drove performance improvement by 44% on pre-hang lines.• Improved Safety environment by driving key OSHA findings and pushing facility to address other basic safety needs.• Performed Kaizen events on Assembly lines to lower labor input by 50%, space utilization 40% reduction and productivity improvement of 102%.• Established OEE metrics system plant wide to measure performance and overall plant effectiveness driving 12% improvement YTD.• Initiated 44K ft2 new plant startup to produce new product. Completed business plan and capital equipment project to purchase new technology to triple yield by shift.• Drove “Covey 7-Habits” and Leadership Essentials curriculum within facility to support learning organization. Engaged Coaching, Mentoring and Teaching skills to build current highly effective team.• Supported double digit business growth with Salaried Staffing and internal growth (13 consecutive years).• Initiated “Cultural Shift” to engage workforce making Therma-Tru a Preferred Place of Employment.• Drove visual factory methods to assure metrics were known and driven. Gains in performance netted 8% improvement in Productivity.• Completed three Kaizen events focusing on line enhancement, waste elimination resulting in 30% improvement in uptime. -
Plant Operations ManagerWestern Industries - Western Metal Specialties 2000 - 2001($48 million division of Western Industries, Inc. producing fabrications and metal finished products for OEM manufacturers) Responsible for 18 salaried employees and 185 hourly employees covering three shifts in a unionized environment (International Association of Machinists and Aerospace Workers District #10). Responsible for all budgeting and P&L management within the facility. Plant Operations Manager • Initiated press set-up process and P.M. System to improve safety, efficiencies, and product quality.• Improved plant effectiveness and productivity by 28% by establishing visual metrics and driving accountability within the organization. Engaged teams (Press, Weld and Grind) to focus on utilization of direct labor.• Initiated corrective action plan to improve delivery performance to John Deere resulting in delivery improvement from 300,000 PPM late to less than 4,500 PPM.• Implemented a Pre-Production Development Process (PPD) to assure new product being introduced to the shop was manufacturable and tooling was reliable.
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Vp Of ManufacturingManco Products, Inc. 1999 - 2000($55 million manufacturer of off-road fun karts and mini bikes) Managed two facilities, six salaried managers and 160 direct and indirect non-union laborers. Responsible for all budgeting and P&L within the facility.Vice President of Manufacturing • Reduced assembly labor by 47% through effort of Improvement Teams that focused on line balance and clear operator expectations (bilingual).• Established subassembly processes to improve process flow.• Improved master scheduling of product to support departmental execution yielding frozen three-day window to stabilize shop floor and improve performance. Established 60-day firm window for procurement of material.• Reduced absenteeism by 66% through constant communication and utilization of existing policy.• Initiated Product Simplification Process to eliminate low volume product and standardized product lines to improve company performance.
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Plant ManagerPhd, Inc. 1997 - 1999($43 million manufacturer of close tolerance, standard and custom industrial automation components). Management span-of-control over two facilities operating on multiple shifts, ten salaried employees and 126 hourly union employees (United Autoworkers Local #1101). Plant Manager • Exceeded customer expectations with 98.5% on-time delivery performance while increasing orders from 5,500 to 6,500 units per month.• Lead negotiator during labor negotiations with UAW reducing labor classifications by 53% and achieving greater flexibility within operations.• Developed and implemented a skill based Employee Development Process that included 160+ training modules to teach skills required to perform essential classification expectations.• Initiated “pay for skills” and variable incentive systems.• Implemented integrated manufacturing system (JD Edwards).
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Factory Manager - General FabricationsMorton Metalcraft Company 1995 - 1997($22 million manufacturer of metal fabrications for OEM manufacturers). Responsible for 11 salaried employees and 150 hourly non-union employees covering three shifts. Factory Manager – General Fabrications • Drove turn-around of Business Unit to maintain customer base through performance improvement in Quality and On-Time Delivery with Caterpillar, Inc.• Led OE development of company to support Customer Service focus and employee development.• Improved quality 49%, productivity and efficiency performance by 16%, sales 25% per equivalent employee, and margins by 38%.• Developed company-wide performance objectives and appraisal system.• Completed new product introductions with John Deere Commercial and Ag Divisions as part of Cross Functional/Trans-Company Design Team focusing on New Product Face and DFM.
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Business Unit ManagerCarrier Corporation 1993 - 1995Us($64 million manufacturer of HVAC Industrial and Commercial Air Handlers, Terminals and Dampers).Business Unit Manager Air Terminal-Dampers/Product Planning Manager/Business Unit Manager Air Handlers • Responsible for 21 salaried employees and 295 hourly union employees (Sheetmetal Workers).• Initiated Air Handler Business Unit Tactical Plan to improve safety, quality, productivity, and cost.• Improved productivity 27% during first 10 months of employment.• Improved delivery performance from 16-week backlog to two weeks in both air handler departments.• Drove manufacturing based cost reduction process resulting in $1.7 million annual savings.• Trained in Lean and Toyota Production System under the tutelage of Shingujitsu Consulting of Nagoya, Japan.• Implemented Kaizen processes utilizing Shingujitsu Group from Japan in five events along with multiple events with TBM focusing on VSM to eliminate non-value added activities and 5-S. Conducted seven events yielding 40% improvement in material flow cycle time, 35% savings in floor space and 5-S basics. -
Welding Operations Manager - Huffy BicycleHuffy Corporation 1987 - 1993Miamisburg, Ohio, Us(Industry leading bicycle manufacturer)Weld Operations Manager/Senior Manufacturing Engineer/Manufacturing Engineer • Responsible for eight managers and 315 hourly union employees within the welding unit (United Steelworkers). Drove Organizational Engineering focus on changing culture from an incentive based environment to empowerment and cellularization focused team.• Leader of Welding Operations producing 17,500 to 22,500 bicycle frames, forks and handlebars per day to support assembly operations.• Developed performance budgets for Business Unit driven down to a cell basis.• Drove improvement of productivity levels in cells yielding 16% overall annual improvement.• Achieved annual cell based and outgoing quality PPM improvement of 46%.• Implemented MRPII system (CAS), yielding a 99% improved delivery performance.• Implemented $2.1 million in cost improvements through elimination of manual welding and brazing processes and employing custom MIG welding automation and cellularization.• Drove self-directed team concept, reducing indirect labor by 10%.• Managed implementation of $2.2 million Focus Factory project focusing on product families, later moving to process emphasis.• Trained management and hourly workforce in “Poke-Yoke” and “SMED”.
Bruce A. Wesner, Mba, Crl Skills
Lean Manufacturing
Process Improvement
Operational Excellence
Change Management
Continuous Improvement
Manufacturing
Strategy
Operations Management
Business Process Improvement
Process Engineering
Value Stream Mapping
Program Management
Team Building
Management
Leadership
Cross Functional Team Leadership
Tpm
5s
Project Management
Project Planning
Engineering
Materials Management
Reliability Engineering
Kaizen
Leadership Development
Root Cause Analysis
Executive Coaching
New Business Development
Business Process Mapping
Coaching
Situational Leadership
Operations Improvement
Training
Manufacturing Operations
Turn Around Management
Human Resources
Product Development
Budgets
P&l Management
Project Execution
Company Turnaround
Business Transformation
Organizational Development
Inventory Management
Process Mapping
Bruce A. Wesner, Mba, Crl Education Details
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Indiana Institute Of TechnologyManagement -
Ball State UniversityIndustrial Design / Industrial Technology
Frequently Asked Questions about Bruce A. Wesner, Mba, Crl
What company does Bruce A. Wesner, Mba, Crl work for?
Bruce A. Wesner, Mba, Crl works for Pgt Innovations
What is Bruce A. Wesner, Mba, Crl's role at the current company?
Bruce A. Wesner, Mba, Crl's current role is Vice President, Strategic Operational Reliability at PGT Innovations.
What is Bruce A. Wesner, Mba, Crl's email address?
Bruce A. Wesner, Mba, Crl's email address is br****@****ast.net
What is Bruce A. Wesner, Mba, Crl's direct phone number?
Bruce A. Wesner, Mba, Crl's direct phone number is +184374*****
What schools did Bruce A. Wesner, Mba, Crl attend?
Bruce A. Wesner, Mba, Crl attended Indiana Institute Of Technology, Ball State University.
What skills is Bruce A. Wesner, Mba, Crl known for?
Bruce A. Wesner, Mba, Crl has skills like Lean Manufacturing, Process Improvement, Operational Excellence, Change Management, Continuous Improvement, Manufacturing, Strategy, Operations Management, Business Process Improvement, Process Engineering, Value Stream Mapping, Program Management.
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