Brandt Ruszkiewicz, Ph.D. Email and Phone Number
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Brandt Ruszkiewicz, Ph.D. personal email
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I am the Product Development Manager at Semblex Corporation, a fastener company located in Elmhurst, Illinois. I work on developing new fasteners and joining methods to meet the needs of Semblex customers and am always looking for a new challenge to solve. I utilize simple mathematical models coupled with finite element to accelerate the new product development process. I also work on process improvement and process prediction projects focused around implementation of machine learning algorithms, sensor fusion, and the integration of robotics in traditional manufacturing processes. My team also builds custom machinery to expand current and introduce new manufacturing capacity. I am always looking for new technologies to implement.
Semblex Corporation
View- Website:
- semblex.com
- Employees:
- 116
-
Product Development ManagerSemblex Corporation Jan 2020 - PresentGreater Chicago Area -
Lead Development EngineerSemblex Corporation May 2018 - Jan 2020Greater Chicago Area -
Graduate Research FellowClemson University May 2015 - May 2018International Center For Automotive Research (Icar)My research:1.Evaluation of Thermal Mechanisms to Predict the Transient Electroplastic Effect (2015-Current)-Used finite element analysis to model increased electrical resistivity around grain boundaries and precipitates to evaluate the micro-scale Joule heating theory. This theory suggests that localized hot spots exist within a metal around areas of high electrical resitivity, such as grain boundaries, these hot spots cause decreased flow stress in the presence of electric current. I found that the micro-scale Joule heating theory cannot fully account for the electroplastic effect. -Evaluation of the effect of electricity on precipitation in 7075 aluminum by comparing thermally and electrically treated tensile specimens. Precipitate size and distribution are measured by Transmission Electron Microscopy (TEM).2.Evaluation and Modeling of Electrically Assisted Drilling in Hard to Machine Metals (2016-Current)-Design of experiment to quantify the effect of electricity on drilling of 1500MPa steel. It is found that electricity can drastically improve tool life and allow for higher feedrates/shorter process times.-Creation of an electrical-thermal-mechanical variation of Merchant's model to predict axial cutting force.3. Characterization and Improvement of Friction Element Welding (2016-Current)-Sponsored by Honda and EJOT-Designs of experiment to determine the effect of the cleaning, welding, and compression step parameters on joint strength, process time, and energy consumption. Through process parameter understanding, we were able to reduce process time by 50% with <10% decrease in joint strength.4. Electrical augmentation and modeling for flow drilling processes (2015-2016)-Sponsored by Honda and DEPRAG-Design of electrically insulated fixtures for a flow drill screwing machine. Electrical augmentation resulted in a 30% decrease in process time and allowed for joining a stack-up of 1.5mm 6061-T5 Al on 1.5mm 1500MPa steel. -
Lead Undergraduate Research AssistantPenn State Behrend Sep 2013 - Apr 2015Erie, Pennsylvania AreaMy research areas (2013-2015):1.Global Springback Control and Manipulation for Incremental Forming Through Tool Pathing and Electrical Augmentation-Sponsored by Ford, Boeing, and the Department of Energy.-Created and tested the use of incrementally formed stiffeners (heavily deformed areas around the desired shape) to temporarily reduce global springback to allow for heat treatment of an incrementally formed part without its clamping fixtures. 80% springback reduction was achieved.-Electricity was used to eliminate areas of high residual stress concentration, predicted by finite element analysis. Different electrical application methods were tested, it was determined that path testing provided greater springback reduction than spot testing. Springback could be reduced by 70% with this method. Similar testing was conducted on 90 degree bent specimens.2.Electrically Assisted Friction Stir Welding of Dissimilar Metals-Partnership with GreenLeaf to develop a friction stir welding tool that could be used for electrically assisted friction stir welding of dissimilar metals.-Creation of electrical application fixtures to flow electricity through steel half of an aluminum-steel butt joint.My Leadership Role (2014-2015):As the lead undergraduate research assistant in addition to working on the projects listed above, it was my job to recruit new students and help them to begin conducting research by mentoring them on experimental planning, execution, writing, and final publication. During my tenure as lead, the team expanded from 3 to 15 members and resulted in 6 publications.
Brandt Ruszkiewicz, Ph.D. Skills
Brandt Ruszkiewicz, Ph.D. Education Details
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Penn State3.91 Gpa
Frequently Asked Questions about Brandt Ruszkiewicz, Ph.D.
What company does Brandt Ruszkiewicz, Ph.D. work for?
Brandt Ruszkiewicz, Ph.D. works for Semblex Corporation
What is Brandt Ruszkiewicz, Ph.D.'s role at the current company?
Brandt Ruszkiewicz, Ph.D.'s current role is Product Development Manager at Semblex Corporation.
What is Brandt Ruszkiewicz, Ph.D.'s email address?
Brandt Ruszkiewicz, Ph.D.'s email address is br****@****son.edu
What is Brandt Ruszkiewicz, Ph.D.'s direct phone number?
Brandt Ruszkiewicz, Ph.D.'s direct phone number is +141241*****
What schools did Brandt Ruszkiewicz, Ph.D. attend?
Brandt Ruszkiewicz, Ph.D. attended Clemson: International Center For Automotive Research, Penn State.
What skills is Brandt Ruszkiewicz, Ph.D. known for?
Brandt Ruszkiewicz, Ph.D. has skills like Autodesk Inventor, Geomagic Control, Ansys, Mathcad, Matlab, Machining, Solidworks, Steel, Manufacturing, Engineering, Microsoft Office, Microsoft Word.
Who are Brandt Ruszkiewicz, Ph.D.'s colleagues?
Brandt Ruszkiewicz, Ph.D.'s colleagues are Rafael Gomez, Antonio Diaz, Tom Adams, Raquel Loza, Gilberto Murillo, Jim Wise, Emerson Lippert.
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