Bryan Cusick Email & Phone Number

● Working on bringing new products to market for various clients. ● Managed test setup for large fire test program.● Led effort for client Solar Panel mechanical load certification. ● Design and build various test apparatus for in-house test program.

● Successfully led numerous 8D analysis projects on T5, T10, PowerGaurd, Helix, and InvisiMount products, solving many systemic field issues - $10M+ savings in future warranty claims. ● Worked closely with LA county/other AHJs to gain recognition of InvisiMount as a UL2703 listed product – streamlined permitting and reduced cost associated with rework and additional grounding.● Led multiple cost savings initiatives on Residential product including: Creation of Visual Basic/ Excel based tool to accurately calculate BOM based site conditions, reworked and updated span calculations to reduce roof penetrations, tested and revised anodization spec. for components. - realized 1M per Quarter savings.● Led large scale array load testing on T5 and Helix products - determined both failure mode and load sharing characteristics. Application of results used to better model ballast requirements. Typical savings of $200k per large commercial project.● Led and Managed effort to model site specific wind characteristics including wind directionality and GIS terrain mapping to reduce BOM and cost- Realized > $5M in project savings. ● Directed Wind Tunnel lab on residential product testing, facilitating design of next generation product.● Subject Matter Expert all rooftop product, Commercial ballasted/attached and Residential Racking Design ● Extensive knowledge ASCE 7, SEAOC standards including application of wind tunnel Cp values, load sharing, wind exposure zone application and interpolation at boundry conditions, etc. to determine wind loading on rooftop PV modules.

●Led numerous 8D analysis projects on T5, T10, PowerGaurd. ●Worked on numerous Design Imporovements for T10 & T5 products as result of 8D projects.●Managed design tools for T5, T10, PowerGaurd.

● Technical project lead responsible for system sizing, pressure calculations, flow rates, and integration with customer’s industrial process. ● Built complete product including mechanical, electrical, hydraulic, and pneumatic systems prior to shipment. ● Responsible for complete product test and quality checkout, including troubleshooting relating to electrical and PLC ladder logic.● Led initial projects for S. Africa and Germany - paved way for $25M in future projects● Revamped Project Management Workflow - savings of 100 hours per project● Created standards manual for hydraulic & component sizing > 50hrs and $10K savings per project.

● Headed design team of 30 people on $14M design and integration effort to build new antenna facility - replaced 35yr old system.● Managed Engineering Dev. Team on $6M flight safety control system for use in modern mission control facility - enables shutdown of legacy facility and equipment.● Directed successful 20-person team implementing $2M ground system upgrade supporting West Coast Atlas V rocket launches - Vandenberg AFB now able to support Atlas V vehicle launches.

- Designed Sheet Metal parts for medium volume manufacturing.- Investigated part issues with in-house manufacturing dept.

Bachelors Of Science, Mechanical Engineering

-Led Engine Design Team on senior project from inception to build of Formula SAE race-car project - Designed and built complete carbon.

Green Building And Energy Management

Education record