Bryan Neal

Bryan Neal Email and Phone Number

Sr. PCBA Manufacturing Engineer @ Amazon Project Kuiper
San Jose, CA, US
Bryan Neal's Location
Tempe, Arizona, United States, United States
Bryan Neal's Contact Details
About Bryan Neal

• Over 20 years of total experience in a Tier 1, Electronics Manufacturing Service Provider working in a number of environments including Manufacturing Engineering, Advanced Manufacturing Engineering, FAR and Quality Engineering with the focus on process improvement, quality management, and NPI (New Product Introduction)• Well versed with a number of FA and Quality tools and techniques and able to apply manufacturing background to provide solid analysis• Able to manage multiple projects in parallel• Able to correspond with customers directly, in writing and verbally• Able to specify needs for equipment, materials and tooling related to Quality, Manufacturing and FAR activities

Bryan Neal's Current Company Details
Amazon Project Kuiper

Amazon Project Kuiper

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Sr. PCBA Manufacturing Engineer
San Jose, CA, US
Bryan Neal Work Experience Details
  • Amazon Project Kuiper
    Sr. Pcba Manufacturing Engineer
    Amazon Project Kuiper
    San Jose, Ca, Us
  • Verigon
    Principal Project Engineer
    Verigon Feb 2024 - Present
  • Rivian
    Staff Product Launch Engineer
    Rivian Aug 2021 - Feb 2024
  • Hda-Smc
    Product Engineer
    Hda-Smc Aug 2019 - Aug 2021
    Tempe, Arizona
  • -Fabrinet West
    Manufacturing Engineer (Consumer Electronics, Networking And Automotive)
    -Fabrinet West May 2015 - Aug 2019
    Santa Clara, Ca
    • Interface with customers and Business Unit, on a day to day basis, to ensure customer satisfaction for rework and NPI team projects• Develop MPIs (Manufacturing Process Instructions) and Process Flow Charts for SMT, Box Build (System Integration) and rework assembly process based on customer documentation• Develop rework, SMT reflow and Wave soldering profiles • Created rework procedures and logs for tooling, rework setup sheets and daily logs• Created procedures/work instructions for various equipment and SMT assembly processes • Assisted team members with developing FMEA (Failure Modes and Effects Analysis) and created product CP (Control Plans) for SMT processes• Manage/prioritize incoming rework projects from customer and/or production• Support customer/production teams for quick turn NPI and volume production builds • Support several process improvement projects to increase throughput in addition to significant First Pass Yields (FPY) improvements in SMT and Box Build processeso Projects were documented and presented to corresponding customers during team focused improvement meetings and/or QBRs• Lead/support workcells with SCAR, CAPA and 8D responses• Lead/mentor operators, line leads and technicians in various aspects of the day to day activities • Develop 1st level Failure Analysis capabilities for the facility• Work with team members and vendors to evaluate new/critical equipment to streamline assembly/inspection processes for quick turn projects• Generated post DFM reports highlighting assembly improvements for higher volume builds
  • Rocket Ems
    Manufacturing Engineer
    Rocket Ems Sep 2014 - Apr 2015
    Santa Clara, Ca
    • Interface with customers and PMs (Project Managers), on a daily basis, to ensure customer satisfaction for custom and standard rework projects• Generate responses to customer CAPAs (Corrective Actions/Preventive Actions) • Develop MPIs (Manufacturing Process Instructions) and Process Flow Charts for SMT and rework assembly process based on customer documentation• Develop rework and SMT reflow profiles • Created rework procedures and logs for tooling, tracking products (in the rework area), rework setup sheets and daily logs• Assist the Quality and RMA (Return Material Authorization) teams with documenting/processing customer returns • Perform gap analysis on RMA and rework processes to streamline throughput• Supervise rework operators on a daily basis• Manage/prioritize incoming rework projects from customer and/or production
  • Jabil
    Quality Engineer
    Jabil Apr 2013 - Aug 2014
    San Jose, Ca
    • Interfaced with customer and Jabil work cell, on a daily basis, to ensure customer satisfaction• Generated responses to customer CAPAs (Corrective Actions/Preventive Actions) and SCARs (Supplier Corrective Actions Request)• Established OQ (Operation Qualification) and PQ (Process Qualification) Protocols and Reports consumer electronic customers• Developed and defined critical to quality assembly process based on customer requirements• Implemented continues improvement plans to assure product quality by minimizing internal defects• Supported NPI and legacy products builds• Assisted Product Engineers with developing FMEA (Failure Modes and Effects Analysis) and created product CP (Control Plans)• Created inspection plans for mass production of consumer electronic devices (SMT and Box Build areas)• Quality Representative for Advanced Quality Planning (AQP) initiative for all prototype and new product introductions for new assemblies • Identified Key Process and Product Indicators (KPI) for non-conformance• Responsible for reporting First Pass Yields (FPY), Defects Per Million/Opportunities (DPM & DPMO), main contributors and actions to improve results through monitoring process improvement results, validations, and verification of effectiveness for continuous improvements• Reviewed and identified components, from the customer’s BOM and drawing, that CTQ (Critical to Quality) • Reviewed and approved SRT rework profiles • Developed custom rework processes (which includes tooling) for current and NPI products• Generated and reviewed pre and post DFMs and/or build reports
  • Jabil
    Quality Engineer Level 2 (Medical)
    Jabil Dec 2010 - Mar 2013
    Tempe, Az/ San Deigo, Ca
    • Resided at the customer location as on-site engineering support for 2 years• Interfaced with customer and Jabil work cell, on a daily basis, to ensure customer satisfaction• Generated response to customer CAPAs (Corrective Actions/Preventive Actions) and SCARs (Supplier Corrective Actions Request)• Established OQ (Operation Qualification) and PQ (Process Qualification) Protocols and Reports for medical and non-medical customers• Developed critical assembly process based on customer requirements• Implemented continues improvement plans to assure product quality by minimizing internal defects• Supported oversea medical/non-medical (NPI and legacy products) product transfers• Provided technical support for new business opportunities within the US• Assisted the Product Engineers with developing FMEA (Failure Modes and Effects Analysis) • Created inspection plans for medical device customers by implementing Acceptable Quality Level (AQL) calculations, and test software integrations• Medical Quality Representative for Advanced Quality Planning (AQP) initiative for all prototype and new product introductions for new assemblies currently running at 96.4% FPY• Identified Key Process and Product Indicators (KPI) for non-conformance. Reduced production scrap by 33% utilizing lean six sigma analysis to improve processes• Responsible for reporting First Pass Yields (FPY), Defects Per Million/ Opportunities (DPM & DPMO), main contributors and actions to improve results through monitoring process improvement results, validations, and verification of effectiveness for continuous improvements
  • Jabil
    Senior Failure Analysis Lab Engineer
    Jabil Jun 2010 - Dec 2010
    Tempe, Az
    • Established basic site level FA capabilities • Performed and trained FA Technicians on cross-sectional and dye and pry for solder joint and failure analysis • Generated Failure Analysis reports for various customers • Interfaced with customers and vendors• Directly support various Business Units/work cells on a technical process level • Improved assembly process through Engineering Studies and DOE (Design of Experiments)
  • Jabil
    Manufacturing Engineer Level 2
    Jabil Jul 2008 - May 2010
    Tempe, Az
    • Reviewed and validated SMT and BGA rework profiles created by Engineering Technicians• Developed custom rework processes for medical and military products• Identified ways to improve the current SMT reflow, BGA and PTH rework processes• Conducted “Best Practices” training for SMT profiling, BGA and PTH rework• Authored training and validation procedures for SMT and rework equipment • Generated Failure Analysis and Productivity reports for various work cells • Designed and ordered custom tooling/fixtures• Designed and ordered SMT and BGA rework stencils• Generated post assembly production DFM reports • Contributed to the department’s goals and growth development• Identify ways to reduce cost in assigned areas/processes

Bryan Neal Skills

Spc Continuous Improvement Lean Manufacturing Fmea Smt Manufacturing Manufacturing Engineering Dmaic Kaizen Value Stream Mapping Root Cause Analysis Design For Manufacturing Design Of Experiments Electronics Manufacturing Supplier Quality Failure Analysis

Frequently Asked Questions about Bryan Neal

What company does Bryan Neal work for?

Bryan Neal works for Amazon Project Kuiper

What is Bryan Neal's role at the current company?

Bryan Neal's current role is Sr. PCBA Manufacturing Engineer.

What is Bryan Neal's email address?

Bryan Neal's email address is br****@****ail.com

What skills is Bryan Neal known for?

Bryan Neal has skills like Spc, Continuous Improvement, Lean Manufacturing, Fmea, Smt, Manufacturing, Manufacturing Engineering, Dmaic, Kaizen, Value Stream Mapping, Root Cause Analysis, Design For Manufacturing.

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