Bryon Carr Email & Phone Number

Phoenix, Arizona Area

Senior Engineer managing supplier issues for ALD, EPI and Thermal Diffusion Furnace platforms in the Global Opeations Group. Drive RCCA, 8D, SCAR, SCR, RTV, RMA, FAIR execution, investigation, resoution. Run task forces for the development engineering groups to collaborate with suppliers on design and quality improvement efforts. Own supplier PCS and SPC systems and data management. Collaborate with Purchasing, Spares, Buyers, Engineering, etc., across a global network to reconcile supplier parts quality challenges.

Arizona, Ocotillo Campus

Managed engineering and technical teams to transfer, operate and optimize 14nm and 22nm technologies on Diffusion Atomic Layer Deposition furnaces.Drove quality as Diffusion's Department's Quality Chair setting up systems and teams to drive lower scrap rates, reduce technician and engineer human errors, and match process yield targets to goals.Applied Lean Manufacturing methodologies to optimize the process line, operations and maintenance procedures to increase process line availability.Mentored engineering task forces through Root Cause and Corrective Action (RCCA), Failure Mode and Effect Analysis (FMEA), and statistical analysis methods to accurately identify root causes and implement robust corrective actions.Owned setting up and training Diffusion teams to prepare for and perform ISO 9001 re-certification audits.

Phoenix, Arizona Area

Expert at statistical process control (SPC), process optimization and troubleshooting. Transferred multiple microprocessor technologies for wet etch, rapid thermal anneal, and vertical diffusion furnace processes, to existing and greenfield sites. Successfully scaled and optimized them up to desired outputs to schedule.Earned multiple Awards for successful yield, quality, safety and cost improvements. Proficient in using JMP, Excel, SQL Pathfinder and other data analysis tools. Trained in Lean Manufacturing methodologies. Effectively applied Lean Manufacturing methods to reduce maintenance downtime, increase cycle times, reduce costs.Developed and executed first of its kind lamp-head replacements on a new rapid thermal anneal tool set. Safely executed a site first new platform vertical diffusion furnace heater element replacement.Developed and executed harvest programs for discontinued rapid thermal anneal equipment to assure parts availability for the remaining technology process life.

Phoenix, Arizona Area

Project Manager and Qualification Engineer for Intel Ocotillo’s, 180nm and 130nm Wet and Dry Etch processes. Owned the project roadmaps, budgets and design layouts. Managed the technical and engineering resources, coordinated with Facilities engineers and trades. Cross-trained engineers and techs to enable a dual site flexible team to concurrently resource the 180nm F12 or 130nm F22 installations. Drove tool qualification duration reductions using statistical data analyses to demonstrate process matching with reduced qualification data sets.Factory Awards for setting best to date Intel qualification durations on LRC Dry Etch and Gasonics Resist Asher tools.Utilized RCCA problem-solving approaches to help other areas drive to root cause solutions on tools falling behind schedule.

Bachelor Of Science, Chemical Engineering, Chemical Engineering, Graduated With Honors

Activities and Societies: AICHEWorked my last 3 years of college in an engineering internship at BTI Consultants, a safety and forensic.

Associate'S Degree, General Studies, Graduated With Honors

Activities and Societies: AICHE