Butch Mckay work email
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Accomplished Mid-Level Professional BIW Assembly Costs development and collaboration, BIW & General Assembly Process and Manufacturing Engineer with many years of success and contributions in fast-paced production settings. Deep and rich knowledge of Synchronous Manufacturing Techniques, Fixed Position Stops Production Philosophies, and Andon Systems. Work well with people at all levels and manage cross functional teams to meet complex technical project deliverables, budgets, and timelines. Exercise sound judgment and outstanding problem solving skills in the delivery of multi million dollar initiatives. Additional keys to success include:• Valued and well-respected technical liaison, consultant, and adviser who can easily train and mentor others resulting in more efficient and lean operations.• Multiple programs of experience developing concept processes in body shop and general assembly environments including installation to full acceleration line rate for complete production systems. • Very detail oriented, readily grasps technical concepts, and equipped with leadership and teamwork skills required to support production in meeting deadlines.• Skilled in MS Office (Word, Excel, PowerPoint, and Access), and a variety of industry software, technologies, tools and equipment (i.e., AutoCAD 2022, UG, JTtoGO, Spinfire, Catia, Standard Data Charts, Niosh Lift Studies, Ergonomic Standards.• Solid technical and business acumen with a high degree of integrity and established reputation for quality, exactness, and results.Specialties: Cross-functional capabilities as a Process/ Industrial/ Manufacturing Engineer and experience provide excellent problem solving skills for developing processes for complete systems in General Assembly and Bodyshop. All systems were implemented using my own methods for translating a newly developed process onto installation drawings while considering all material presentation, home positions for tooling, all successfully made full line rate without any process or tooling changes.
Stellantis (Fca Fiat Chrysler)
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Body In White Parts And Assembly System Cost EngineerStellantis (Fca Fiat Chrysler)Clarkston, Mi, Us
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Body In White Parts & Assembly System Cost EngineerStellantis (Fca Fiat Chrysler) Nov 2019 - PresentAuburn Hills, MichiganDevelop Body-In-White original Processes and Designs of weld systems for developing Should Cost evaluations for new programs. Collaborate Change Notice Tooling and capital costs with suppliers for new and existing programs.
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Process EngineerMagna Cat Cosma Assembly Technology Sep 2015 - Nov 2019Troy, MichiganDevelop original conceptual Processes and systems layouts for Body-In-White welding systems develop Tooling and capital content. Develop cycle time simulations to validate process through-put capabilities.
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Senior Project Engineer & Senior Process EngineerDesign Systems Inc. Jan 2001 - Sep 2015Chrysler LLC, Belvidere Assembly Plant, 2012.5 PF/UT Programs (2011 – Present)Chrysler LLC, Jefferson North Assembly Plant, 2011 WK/WD DS Programs (2010 – 2011)Chrysler LLC, Warren Truck Assembly Plant, 2006 DR/NM/ND & 2005 ND, St. Louis North Assembly Plant, & Belvidere Assembly Plant, 2006 DR/DH (2003 – 2005)• Plan, coordinate, and facilitate material handling equipment and purchasing for all DaimlerChrysler truck assembly plants.• Work closely with Corporate and Plant Materials/Equipment Groups to develop equipment design, quote packages, and administer equipment installations.• Provide material handling and line display equipment for assembly plants working with corporate, plant materials, and equipment groups to engineer and develop all equipment design. • Create and generate quote packages, job specifications, and purchase requisitions. • Plan, coordinate, and facilitate equipment delivery and installation.Annsiton Army Depot Engine Remanufacturing FacilityDevelop reclaim process routes working with Army Depot personnel for the remanufacturing of complete engines for six Diesel Engine families; Turbo Supercharged V12, Turbocharged V8 Detroit and 8V Cummings, Turbocharged 6V, APU and EAPU automatic power units. Established database codes that translated and identified actual part assemblies and their remanufacturing processes enabling plant operational software RFI tag tracking throughout all processes for all part numbers and containers. Provided container solutions for 5400 part numbers identifing container type, part quantities and number of needed containers. Designed on line material presentation for all parts allowing production schedule flexibility. Designe three day buffer storage system for all parts with utilizing 7400 container pickfaces and over 10,000 in assembly and disassembly. Developed specification packages for all material handling equipment, Containers, Material storage racking systems, Line Side material part presentation. -
Facilities Equipment Senior Project EngineerDesign Systems Inc Jan 2002 - Aug 2003Shreveport TruckWorked with Plant Facilities and Equipment Group along with tooling suppliers to develop equipment design, quote packages and coordinate of plant-wide delivery and installation of material handling and operator production equipment with plant personnel. 2002 - 2003
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Senior Bodyshop Process EngineerPaslin Engineering 2000 - 2002Ramos Assembly Plant, GMT250-257Primary responsibility was to make through-put happen working with Plant M.E's and I.E.'s to obtain final buyoff of Process, Tooling, Conveyance and Production Throughput utilizing PED106 buyoff procedures. Developed as necessary, solutions for Process or Cycle Time issues. Supported the Body Shop Launch starting at completion of tooling install and continued through acceleration to End Gate. GM Ramos Arizpe is located just outside Saltillo, Mexico.
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Chassis Launch CoordinatorFlint Assembly Plant Jan 1998 - Jan 2000Responsible for bringing a good Frame and Chassis assembly process to the plant by working with Central Office Truck Group M.E.'s and I.E.'s along with Flint UAW Representatives. The Launch Team worked together developing the original assembly process and plant layout utilizing Beta2 and Prototype builds.Coordination of UAW systems expert trainers and operator training.Installation of production systems equipment; production launch and acceleration.
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Pre-Turn Over Chassis Industrial Engineer / Process EngineerGeneral Motors - Contract Jan 1997 - Jan 1998Followed Prototype Validation builds as Launch Team I.E./Process Engineer. Developed a layer build assembly process from scratch for all of Pre-turn over Chassis components separate from the Central Office Performa Process; roughly 50 stations with 68 operators on line and 12 separate sequence operations off line. My Chassis assembly process was later adopted by GM as their Corporate (BOP) Bill Of Process for Pre-turnover Chassis Assembly.Made all necessary process line balancing changes utilizing GM's ALBS line balancing system. Designed all work station layouts; proved out and provided all tool travel requirements; tool home positions; coordinated tooling installation requirements with install contractor.Attended tooling development and buyoff meetings. Served through successful completion of acceleration to full production line speed that required no tooling or process changes one month ahead of schedule.Successfully implemented all aspects of processing using GM Green book philosophies and standards including Fixed Position Stops for conveyors, torque monitored tools, material layout and operator work envelopes.
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Industrial / Process EngineerUtica Enterprises Jan 1994 - Jan 1997M-Van Gutter Rail LoadDesigned robotic load station replacing existing manual load not capable of making cycle.Designed new station layout using one robot to load both Gutter Rails in one trip to the Carrier; new feed-up accumulators; Robot end effectors; robot placement and proved out reach studies.
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Bodyshop Process EngineerUtica Enterprises 1994 - 1997general Motore GMT400 CK Door Robotic Welding SystemDeveloped an alternate Process for the original bid package that eliminated 25% of tooling content helping win the contract. Original bid specification was for 80 J.P.H prior to award requirement was changed to 110 J.P.H. using less equipment contained in the original bid pack, the line successfully ran at 120 J.P.H for the duration of the GMT400 program.
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Senior Bodyshop Process EngineerUtica Enterprises 1994 - 1997Mercedes M-Class BodyshopDeveloped all operator work sequences, designed station layouts; developed spot welding and mig-weld distribution for all stations; determined all platform work heights; completed reach studies and placement of all Load Assists. Developed locating schemes and process for Hood, Doors, Fenders and Tailgate hang-on fixtures; developed concept sketches for all hang-on fixtures.Developed all work cell Method Analysis Timing Charts and Master Process Sheets. Supported a successful production Launch through acceleration meeting all throughput requirements without any required process changes.
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General Manager / Estimating & PurchasingDesign Fabrication, Inc Jan 1991 - Jan 1993The Exhibit Group was a distributor of a panelized Exhibit "Nimlok" for ten years. Responsible for developing and implementing a support system enabling a Sales Staff to excel at the fundamentals of developing and maintaining a client base. Set retail pricing for all products and services. Set up a computer database for estimating and purchasing.Responsible for production scheduling and clerical staff. Project Manager and Engineer for all production.A company that designs, fabricates and installs retail and grocery store interiors in the Midwestern States. Responsible for project estimating, purchasing and some project management. Developed computer database from which all estimating and purchasing performed
Butch Mckay Skills
Butch Mckay Education Details
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Architectural Studies
Frequently Asked Questions about Butch Mckay
What company does Butch Mckay work for?
Butch Mckay works for Stellantis (Fca Fiat Chrysler)
What is Butch Mckay's role at the current company?
Butch Mckay's current role is Body in White Parts and Assembly System Cost Engineer.
What is Butch Mckay's email address?
Butch Mckay's email address is po****@****ast.net
What schools did Butch Mckay attend?
Butch Mckay attended Macomb Community College, Oakland Community College.
What skills is Butch Mckay known for?
Butch Mckay has skills like Industrial Engineering, Manufacturing Engineering, Lean Manufacturing, Autocad, Assembly, Continuous Improvement, Process Improvement, Process Engineering, Problem Solving, Material Handling, Manufacturing, Material Flow.
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Butch McKay
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