Caleb M.

Caleb M. Email and Phone Number

Modeling and Simulation Engineer III | CFD, Aerodynamics, & Performance @ Kratos Defense and Security Solutions
san diego, california, united states
Caleb M.'s Location
Greater Sacramento, United States
About Caleb M.

My official title at Kratos is Modelling & Sim. In reality though, I'm working as an Aerospace Engineer. I work on aerodynamic performance and design of unmanned aircraft systems for various applications and missions. My experience spans from first principles design and analysis methods to CFD and wind tunnel testing, including the use of tools such as XFOIL, XROTOR, MSES, OpenVSP (vortex lattice method, or VLM), and STAR-CCM+ (CFD).In support of my work, I’ve developed and executed detailed wind tunnel test plans in support of aircraft development, improved CFD analysis procedures to increase efficiency, and contributed to the improvement and development of internal tooling for aircraft aerodynamic performance and analysis.I also have extensive experience in fracture mechanics simulation, residual stress in aerospace structures, finite element analysis (FEA), and programming, which I gained from my previous role as a Mechanical Engineer at Hill Engineering, LLC. There, I was the lead developer for the company's engineered residual stress software, ERS-Toolbox®, and also served as the software coordinator. I worked on simulating complex fatigue crack growth in residual stress fields using FEA suites such as Abaqus and specialized software packages like BEASY. I also worked on static and dynamic FEA involving simulation challenges such as plasticity, gross deformation, and contact.I am passionate about aerospace engineering and its potential to create innovative and impactful solutions for various challenges and opportunities. I am motivated by learning new skills and technologies, collaborating with diverse and talented teams, and contributing to the advancement of the aerospace industry.

Caleb M.'s Current Company Details
Kratos Defense and Security Solutions

Kratos Defense And Security Solutions

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Modeling and Simulation Engineer III | CFD, Aerodynamics, & Performance
san diego, california, united states
Employees:
1455
Caleb M. Work Experience Details
  • Kratos Defense And Security Solutions
    Modeling And Simulation Engineer Iii
    Kratos Defense And Security Solutions Dec 2023 - Present
    Roseville, California, United States
  • Insitu Inc
    Aerospace Engineer Ii
    Insitu Inc Oct 2022 - Dec 2023
    Hood River, Oregon, United States
    As an Aerospace Engineer II, I worked on aerodynamic performance and analysis as well as wind tunnel testing of UAVs at Insitu. Aircraft Performance Analysis • Developed and improved internal software tools for aircraft aerodynamics & performance analysis based on both analytical and experimental methods. • Conducted aircraft performance analyses on UAVs in support of conceptual design and aircraft performance. • Partnered with multidisciplinary engineering teams, including mechanical and propulsion, to support aircraft design, certification efforts, and mishap investigations. • Designed and executed CFD test matrices to determine aircraft aerodynamics and performance. • Develop a set of CFD benchmark suites to improve Insitu’s CFD SOP and best practices and increase CFD efficiency. • Used tools such as XFOIL, XROTOR, and OpenVSP (VLM) to support aircraft performance analysis and aircraft design efforts.Flight Testing • Processed and reviewed flight, and flight test telemetry in support of mishap investigations, aircraft performance estimates, and model development • Helped develop and improve code for processing VTOL flight telemetry data and comparing against simulation results.Wind Tunnel Testing • Developed and executed a detailed wind tunnel test plan in support of aircraft development. • Carefully managed test plan timing and priorities to extract the most information possible within a fixed time window. • Worked as part of an agile, multidisciplinary team to develop new test methods for propeller performance analysis.
  • Hill Engineering, Llc
    Mechanical Engineer Ii
    Hill Engineering, Llc Feb 2018 - Oct 2022
    Rancho Cordova, California
    My work involved simulation of complex fatigue crack growth in residual stress fields using FEA suites and software packages like BEASY. Additionally, I worked on static and dynamic FEA involving simulation challenges such as plasticity, gross deformation, and contact. I was the lead developer for Hill Engineering's engineered residual stress software, ERS-Toolbox®, and served as Hill Engineering's software coordinator; working to develop and enforce internal coding and quality standards.Strength and Structural Analysis • Extensive use of finite element analysis (FEA) in support of structural, fatigue, and fracture analysis for engineering design and mechanical systems design efforts. • Designed and executed linear, nonlinear, static, model, analyses on aircraft primary structure in support of repair, sustainment, and modernization programs for the Navy, Air Force, and department of defense subcontractors. • Performed linear, nonlinear, static, and dynamic FEA for various customers in a consulting capacity to support design reviews and modifications. ◦ Interfaced regularly with customers to ensure customer satisfaction as the technical lead engineer • Developed a commercial software tool which estimates residual stress and interfaces with finite element analysis suites. ◦ Created and presented software training material both internally and to external customers. ◦ Presented software analysis results and comparisons at the 2017 AFGROW User’s ConferenceFatigue, Fracture, and Durability Analysis • Used NASGRO, BEASY, and FRANC3D to perform fatigue crack growth simulations in support of various clients and test programs. ◦ Helped develop and review analysis standard operating procedures for BEASY and developed internal tooling to improve analysis efficiency. • Conducted an extensive benchmark program for fatigue crack growth simulation software and presented the results at the 2016 AFGROW User’s Conference.
  • Hill Engineering, Llc
    Mechanical Engineer
    Hill Engineering, Llc Apr 2015 - Feb 2018
    Rancho Cordova, California, United States

Caleb M. Education Details

Frequently Asked Questions about Caleb M.

What company does Caleb M. work for?

Caleb M. works for Kratos Defense And Security Solutions

What is Caleb M.'s role at the current company?

Caleb M.'s current role is Modeling and Simulation Engineer III | CFD, Aerodynamics, & Performance.

What schools did Caleb M. attend?

Caleb M. attended University Of California, Davis, Solano Community College.

Who are Caleb M.'s colleagues?

Caleb M.'s colleagues are Joshua Lee, Ross Ashdown, Yael Yogev, Dave Via, Sorina Negulescu, Danielle D., Cindy Choi.

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