Caleb Sargent Email & Phone Number

Denver, Colorado, United States

Mahrt, Al

• Supervise five salary shift Foreman and 32 hourly shift operators to execute mill operation targets and demands• Calculate and direct all area production schedules, maximizing equipment availability and eliminating production cuts• Direct area process engineers and student co-ops, develop experience and talent to retain key individuals within the company• Develop annual and monthly department budget, analyzing weekly costs to track variance to plan• Developed cost savings metrics for capital engineering project justification, identifying potential $125K savings annually with IRR of 45%• Identified and integrated equipment with greater safety value into the department while maintaining regulatory compliance with process safety standards

Covington, Virginia

• Responsible for safe operation and quality of the two chemical recovery boilers at the Covington Mill. A 1973 CE boiler processing 3.5 MM lb black liquor solids/day, and a 1991 Götaverken boiler processing 5.5 MM lb black liquor solids/day.• Managed process engineering aspects of area capital projects; includes study and design, commissioning start-up, operations training, and post start-up optimization of equipment • Strategically organized and coordinated maintenance work during shutdowns with budgets of $3M• Planned and implemented area process improvements, resulting in reduction of equipment downtime • Developed area operation guidelines; decreased variance in operating targets shift-to-shift with more efficient document management• Managed training documents for critical operator responsibilities; standardized qualification testing for equal evaluation of candidate results• Set black liquor processing records in 2016 and 2017 on the Götaverken Recovery Boiler.• Led operations during the replacement and start-up of a new generating bank tube section of the CE boiler in 2016• Led capital engineering projects of +$1M to upgrade boiler feedwater pump controls and demineralizer plant controls to a distributed control system (DCS).• Led RCFA teams for equipment reliability improvement in the recovery boilers area.• Developed procedures, Lock out / Tag out checklists, and operation process guidelines for all equipment in the chemical recovery boilers area.

Covington, Va

• Managed technical projects aimed at product and process problem solving and improvements, cost reduction, and profitability improvement. • Developed and led the operation of process outages annually and coordinated repair work through the mill maintenance forces as well as outside contractors.• Led RCA teams for equipment reliability improvement in the recovery boilers area.• Developed procedures, Lock out / Tag out checklists, and operation process guidelines for all equipment in the chemical recovery boilers area.

Covington, Va

• Maintained planned and break-in work order backlog to prioritize requests; eliminated backlog of safety work orders and reduced backlog volume by adherence to scheduled work list• Responsible for the operation and reliability of all equipment of chemical recovery area, including lime kiln, recausticizing plant, 4 multiple-effect evaporators, a waste blow heat evaporator, and two chemical recovery boilers.• Organized root cause failure analysis (RCFA) teams around equipment failures; minimized repeat failures and built recommendations for process improvements• Developed business interaction with new contractor service for maintenance shutdown work; greater service/cost led to reduced equipment failures between scheduled shutdowns• Responsible for managing all emergency equipment failure repairs in the Recovery area.

Covington, Va

• Responsible for operation and quality of the Recausticizing plant area at the Covington Mill.• Developed and led the operation of process outages annually and coordinated repair work through the mill maintenance forces as well as outside contractors.• Maintained Metso liquor analyzers for the Recausticizing area and CAPSTONE advanced controls for the lime kiln and slaker.• Developed procedures, Lock out / Tag out checklists, and operation process guidelines for all equipment in the Recausticizing area.

Covington, Virginia

• Member of a diagnostic team reviewing plant wide throughput objectives and helped create business cases for improvement and cost saving opportunities. Report recommendations identified production variance from plan for each machine, and prioritized improvement projects for greatest return for the company.• Independently managed a project to characterize polymer flow for two extruder lines at the Low Moore converting plant.• Characterized extruded polymer coat weight as a function of product requirements for each extruder.• Created and implemented a MS Excel tool characterizing machine specifications to be run on the operation floor in order to reduce polymer waste during start up and order changes.

Covington, Virginia

During my second internship, I collaborated with a productivity improvement team to optimize the batch digesters used in pulp cooking at the Covington Paper Mill. Data pull and analysis experience with Pi Processbook into MS Excel. Experimental findings were recorded in MS Excel and given in team weekly meetings. Final project progress report was delivered to upper management.

Covington, Virginia

I used portable, high-speed camera equipment to find wire screen holes on the wet end of a paper machine. I also performed routine maintenance checks on pulp refiner cleaner cones during scheduled shutdowns. Finally I gathered, analyzed, and developed a database for all grades of paper produced at the Covington Paper Mill in MS Excel.

Master Of Business Administration - Mba, Logistics, Materials, And Supply Chain Management

Bs, Chemical Engineering, Chemistry

Activities and Societies: Virginia Tech Student Chapter of the American Institute of Chemical Engineers (AICHE), Relay for Life