Carl Guest

Carl Guest Email and Phone Number

Director of US Manufacturing @ JPW Industries
Lake Geneva, WI, US
Carl Guest's Location
Lake Geneva, Wisconsin, United States, United States
Carl Guest's Contact Details
About Carl Guest

Customer and quality focused leader with demonstrated success improving customer relationships and business processes, providing a strategic vision while developing the next generation of leaders. Strategic business partner known for combining financial and business planning expertise with tactical execution to optimize long-term gains in operational performance, revenues, and profitability.Lean Manufacturing | Sales & Operations Planning | Change Management | Employee Engagement | Capital Planning | Supplier Development | Kaizen Methodology | Talent Management

Carl Guest's Current Company Details
JPW Industries

Jpw Industries

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Director of US Manufacturing
Lake Geneva, WI, US
Employees:
234
Carl Guest Work Experience Details
  • Jpw Industries
    Director Of Us Manufacturing
    Jpw Industries
    Lake Geneva, Wi, Us
  • Premier Forge Group Llc
    Vice President Of Supply Chain
    Premier Forge Group Llc 2022 - Present
    Portland, Indiana, Us
    Premier Forge, a portfolio company of Wynnchurch Capital, has facilities located in Indiana, Kentucky, and California. Premier Forge provides high-value, complex forgings for blue-chip OEMs primarily in the transportation, oil & gas, construction, mining, agricultural, aerospace, and defense markets.
  • Milsco Manufacturing
    Vice President Operations And Supply Chain
    Milsco Manufacturing 2018 - 2022
    Milwaukee, Wisconsin, Us
    Milsco is an independently run unit within the Jason Group. Milsco provides seating solutions for the turf care, heavyweight motorcycle, construction, agricultural, and powersports markets. Operations in the U.S., Mexico, India, and United Kingdom. Recruited to develop strategic procurement, corporate quality, and manufacturing departments for all locations. Over 750 union and non-union employees with $145 million in revenue. Value Creation - Initiated an operations strategy focusing on capacity, working capital, and asset utilization.• Initiated inventory teams which resulted in a 25% reduction and exiting 3 offsite storage locations, improving working capital by over $4 million with an EBITDA improvement of $515,000• Consolidated motorcycle seat manufacturing from two locations to one, saving over $1 million annually • Negotiated 60-day terms with top suppliers• Implemented capacity planning which identified key constraints during peak season, resulting in reduced overtime • Aligned new program development with the core competencies of the Asian suppliers• Implemented a cycle count program resulting in saving over $500,000 annually• Developed supplier and plant scorecards resulting in $1 million in positive PPV and $2 million of plant CI projects in 2019• 50% reduction in customer ppm and warranty expense over two years
  • Trostel Ltd.
    Vice President Of Operations
    Trostel Ltd. 2015 - 2017
    Lake Geneva, Wisconsin, Us
    One of the world’s premier rubber compounders and molders of technical seals for the automotive, appliance, and construction industries. Trostel has four manufacturing facilities; three in the U.S. and one in Mexico. Preferred Compounding (subsidiary of Audax Private Equity) acquired Trostel from Marshall Street Capital. Responsible for manufacturing, human resource, supply chain, and purchasing departments for all locations. Supported pricing for new and existing programs and managed key customers. Repositioned Company - Retained by Marshall Street Capital to rejoin Trostel and stabilize the company. Revived the operation and aligned the team for growth. Key member in the due diligence process and transition to new ownership. • Implemented cellular manufacturing to provide laser focus on scrap and shop floor execution• Focused on the value-stream for the top 80% of sales to rebuild customer confidence• Developed a staffing and throughput plan to support a rolling three month sales forecast• Negotiated the annual union contract for the Reynosa, Mexico facility (TMX)• Reduced turnover by focusing on employee empowerment, uniforms, and training• Improved preventative maintenance from 48% to 88% while adding 349 new items• Initiated continuous improvement projects and kaizen events with over $1,000,000 in savings• Reduced premium freight in 2015 to 2016 by 77%
  • Chemtool, Inc.
    Vice President Of Operations And Management Systems
    Chemtool, Inc. 2012 - 2015
    Rockton, Il, Us
    Chemtool Inc. is an independently run division within the Lubrizol Corporation, a Berkshire Hathaway company. Chemtool has established itself as a leader in the global industrial lubricants and specialty products market. Responsibilities focused on strategic planning, operational excellence, and change management, with an emphasis on establishing processes and systems needed to develop a sustainable and scalable business.Managed all operational functions for Chemtool’s fluid, grease, and distribution sites in North America, Brazil, United Kingdom, and Belgium. Led a team of over 300 employees producing $325 million in sales. Demonstrated bottom-line results by developing, communicating, and executing a strategic vision and implementing turnaround initiatives.Cost Management - Developed a manufacturing and corporate scorecard to provide alignment and focus on customer satisfaction and bottom-line activities. Reduced low volume SKU’s to minimize complexity and improve UOI (Unit Operating Income).• Developed an Integrated Management System to provide Senior Management focus on key processes• Implemented a purge reduction project, eliminating the downgrading of over $3 million of grease• Reduced premium freight by more than 50% by implementing an approval process for the company• Developed continuous improvement targets for each facility with a total goal of $2 million annually• Worked with a cross-functional group to develop a training program for supervision, quality, homogenizer, and grease/fluid manufacturing 101Customer Satisfaction - Focused on inventory control, on-time delivery, first time quality, and root cause corrective actions.• Implemented the MRP module of Chempax driving a 16% improvement in OTD• Reduced aging inventory (6 month old stock) which resulted in a 37% reduction • Started S&OP meetings to review OTD, concerns, forecasting, and new program launches• Level loaded constraints, improving delivery performance, and reduced overtime
  • Trostel Ltd.
    Director Of Manufacturing
    Trostel Ltd. 1995 - 2012
    Lake Geneva, Wisconsin, Us
    Managed P&L and directed all manufacturing functions for precision rubber molding facilities in Whitewater, WI and Reynosa, Mexico totaling $45 million in sales. Led a team of 250 union operators and a staff of 35 administrative employees. Was also responsible for the Metal Components Division (MCD) located in Lake Geneva, WI which was consolidated in July 2009. Transitioned the facilities from batch process to cellular manufacturing. Implemented a continuous improvement program which provided kaizen training for union and administrative operators. Safety - Implemented a behavioral-based safety system, incorporated a warm-up program, advanced 5S, and originated capital expenditures to improve ergonomics.• Reduced OSHA recordable injuries by 56% • Received the 2009 RMA Safety Improvement AwardCost Management - Significantly reduced expenses by eliminating waste and focused on value added activities. Managed supply chain for all facilities to improve on time delivery while reducing working capital. Consolidated Whitewater Molding Division (WM) and Metal Components Division (MCD) facilities which increased company RONCE and EBIT. Initiated kaizen events focusing on cell layout, warehouse organization, set-up time reduction, poka-yoke, visual management, TPM, and standardized work. Utilized bottleneck management (theory of constraints) and initiated multiple capital expenditures to reduce costs. Prioritized annual cost reductions focusing on ‘real money’ savings.• Consolidated adhesive and phosphate operations from MCD into WM, reducing overhead by eliminating redundant positions and improved the material value stream by four days• Coordinated the transfer of over $10 million of molded product from WM to TMX on time and to budget • Improved labor as a percent of sale from 15.9% to 9.8% over a two-year period • Brought 8.7 million parts in-house for phosphate, a $400,000 annualized savings

Carl Guest Skills

Lean Manufacturing Manufacturing Continuous Improvement 5s Root Cause Analysis Six Sigma Iso Manufacturing Operations Management Process Improvement Team Building Product Development Leadership Cross Functional Team Leadership Fmea Spc Process Engineering Kaizen Hazardous Materials Industrial Engineering Value Stream Mapping Injection Molding Supply Chain Automotive Manufacturing Engineering Supply Chain Management Mrp Quality System Ppap Apqp Manufacturing Operations Toyota Production System Engineering Ts16949 Plastics Dmaic Production Planning Extrusion Polymers Materials Coatings Quality Control Business Process Improvement Iso 14001 R&d Design Of Experiments Kanban Tqm Iso 9000 Minitab Tpm

Carl Guest Education Details

  • Southern Illinois University, Carbondale
    Southern Illinois University, Carbondale
    Industrial Technology
  • Southern Illinois University, Carbondale
    Southern Illinois University, Carbondale
    Aviation Maintenance
  • Milwaukee School Of Engineering
    Milwaukee School Of Engineering
    Black Belt Certificate

Frequently Asked Questions about Carl Guest

What company does Carl Guest work for?

Carl Guest works for Jpw Industries

What is Carl Guest's role at the current company?

Carl Guest's current role is Director of US Manufacturing.

What is Carl Guest's email address?

Carl Guest's email address is gu****@****hoo.com

What schools did Carl Guest attend?

Carl Guest attended Southern Illinois University, Carbondale, Southern Illinois University, Carbondale, Milwaukee School Of Engineering.

What skills is Carl Guest known for?

Carl Guest has skills like Lean Manufacturing, Manufacturing, Continuous Improvement, 5s, Root Cause Analysis, Six Sigma, Iso, Manufacturing Operations Management, Process Improvement, Team Building, Product Development, Leadership.

Who are Carl Guest's colleagues?

Carl Guest's colleagues are Rcoyez Coyez Richard, Joey Hayes, Kristi Schmitz, Heidi Smithson, Chad Mccarty, 叶会根, Joe Smith.

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