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Carl Stephan is a Senior Operations Engineer at Amazon at Amazon. He possess expertise in mechanical engineering, engineering, electrical engineering, engineering management, project engineering and 25 more skills.
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Senior Operations Engineer - Ops Engineering Quality Integration - Continuous ImprovementAmazon Mar 2024 - PresentSeattle, Wa, Us(OEQI) Ops Engineering Quality Integration - RCA/CI (Root Cause Analysis/Continuous Improvement) -
Senior Operations Engineer - FieldAmazon Mar 2022 - Mar 2024Seattle, Wa, Us -
Applications Engineer/ PresidentGo Prepared Motorsports Dec 2018 - PresentAutomotive Fabrication / Automotive Restoration ● Fabrication of Front/Rear bumpers, Rock Sliders, Bed Racks, Roof Racks, Suspension Design● Product launches of engineered fabricated components ● Handle scheduling, and create parts and labor estimates Manage resources and budgeting for Machine shop, Perform mobile repairs, custom installations and restorations on domestic and import automobiles
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Lead Mechanical EngineerKimberly-Clark Sep 2018 - Mar 2022Irving, Tx, UsNonwoven Plastics Manufacture ● Lead manufacturing equipment reliability and Preventative Maintenance program, RCFA.● Capital Project Management – Lead all portions of capital improvements (M.S. Project) and automatic roll handing projects from equipment design, system design, project schedule, supplier interface, construction coordination, operation training, project course, Integration to existing production lines, start up and testing, commissioning of large production lines. ● Hands-On Engineering, and technology expert for new equipment, Vision Systems, conveying systems, roll handling robots, Hot oil thermal systems, Hydraulic Systems, HVAC/Process air filtration Systems, Hazardous fume destruction● Process Engineering support for new and existing equipment. -
Senior Plant Project EngineerJacob Holm Sep 2017 - Sep 2018Old Hickory, Tennessee, UsNonwoven Plastics/Pulp Manufacture ● Capital Project Management – Lead all portions of capital and automation projects from equipment design, system design, project schedule, supplier interface, construction coordination, operation training, project course, Integration to existing production lines. Continuous Improvement● Lead manufacturing equipment reliability● Designed mechanical machinery for manufacturing using, Autodesk software● Hands-On Engineering, and technology expert for new equipment, Vison Systems, HVAC/Process air filtration Systems ● Initiate process improvement projects, commissioning and training of manufacturing equipment for production lines, PFMEA, RCFA, Work cross-functionally to facilitate best practices and process initiatives -
Senior Project EngineerContinental Apr 2014 - Sep 2017Hanover, DeO’Sullivan Films -Automotive Plastics Manufacture / Automotive Interior ● Tier 1 & Tier 2 Automotive Interior Plastics Manufacture TS 16949/ ISO 9001● Developed Manufacturing equipment for Gravure Coating, thermal forming ● Developed automatic batching/mixing systems for Plastic production for Calendering ● Capital Project Management – from concept to implementation ( M.S. Project ) Continuous Improvement projects for increase line speed and decrease downtime ● Engineering Improvements to quality, productivity and operating cost.● Implement Kaizen/ Lean Manufacturing/ Poka Yoke principles using failure mode and effects analysis & root cause failure analysis, PFMEA● Designed mechanical machinery for manufacturing using Autodesk Inventor, AutoCAD software – Integrating with Plant Hydraulic and Pneumatics Systems● Hands-On Engineering, commissioning, testing, training of manufacturing equipment for production lines, production equipment tooling and fixture design engineering, Vision system defect detection, HVAC/Process air filtration Systems, Hazardous fume destruction● Collaborate with outside contractors for integration of new functionality to allow operators a one-stop-shop location for all machine enhancements● Work cross-functionally to facilitate best practices and process initiatives -
Project EngineerPioneer Conveyor Apr 2011 - Apr 2014Mine Safety/Material Transfer Equipment Manufacture ● Product Development - To Include Machine Production, Product Fabrication, Hydraulic Systems Design, PLC Programming, Machine Testing – creating test specifications for infield testing ● Project Management - Cost analysis, Feasibility studies, Customer Presentations, Monthly Reports ● Product Fabrication Process Development In Mass Production Environment● Developed Automatic Wet Atomizing Painting Systems with Inline Drying Ovens● Maintenance of engineering● Machine Control Development - 2013 MSHA, DEP● Supervised underground construction of overland conveyor belt structures, drives, Discharges and Material transfers ● Injection molded Nylon 66 with Carbon Black and UV inhibitor for roller bearing ends● Twin screw extrusion for Roller body Nylon 66 with Carbon Black and UV inhibitor● Spun weld ( friction weld ) multiple parts Nylon 66 to create conveyor roller ● Injection molded ABS plastic for multiple layer labyrinth seal. ● In Field - Hands on Engineering with in-house Designed and Manufactured Deployed Robots – Machine Validation at Customer Site
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Field EngineerCdk Perforating, Llc Feb 2011 - Apr 2011Drilling/Wireline Service Company● Concrete bond log Analysis – Perform statistical analysis of recorded data; present findings to customer● Open and Cased Hole Logging Equipment Commissioning for Natural Gas Well
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Mechanical EngineerMechanical Design Group Feb 2010 - Feb 2011HVAC/ Plumbing /Electrical Contractor● Project Management –Commercial Building HVAC and Plumbing Field Coordinator● Perform energy usage studies in residential buildings, propose solutions to conserve energy with existing mechanical systems● Problem solving - utilize data loggers to retrieve, compile, analyze data & propose solutions to customers● Work in a team environment to design and fabricate new building mechanical and plumbing systems
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Engineering InternFrostburg State University May 2009 - Sep 2009Frostburg, Md, Us -
Mechanical EngineerPhenix Technologies, Inc May 2008 - May 2009Accident, Md, UsHigh Voltage Test Equipment Manufacture ● Product Development, product testing, product service● Manufacture parts to assist with product integration and finite element analysis● Project management for mass produced products, changes to streamline manufacturing ● Electrical engineering projects – Electromagnet, PC board design, wiring diagrams● Worked within ISO 9001 standards, Lean manufacturing standards, Six Sigma, Kaizen -
Heavy Equipment OperatorPruitt'S Backhoe Service Inc May 2002 - Feb 2006
Carl Stephan Skills
Carl Stephan Education Details
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Frostburg State UniversityMechanical Engineering / Physics -
Laurel Ridge Community CollegeOrganizational Leadership -
Westfield Highschool
Frequently Asked Questions about Carl Stephan
What company does Carl Stephan work for?
Carl Stephan works for Amazon
What is Carl Stephan's role at the current company?
Carl Stephan's current role is Senior Operations Engineer at Amazon.
What is Carl Stephan's email address?
Carl Stephan's email address is cs****@****kcc.com
What schools did Carl Stephan attend?
Carl Stephan attended Frostburg State University, Laurel Ridge Community College, Westfield Highschool.
What are some of Carl Stephan's interests?
Carl Stephan has interest in Children, Education, Environment, Science And Technology, Animal Welfare, Health.
What skills is Carl Stephan known for?
Carl Stephan has skills like Mechanical Engineering, Engineering, Electrical Engineering, Engineering Management, Project Engineering, Manufacturing, Lean Manufacturing, Manufacturing Engineering, Microsoft Office, Autocad, Project Management, Project Planning.
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