Carlos Casillas Email & Phone Number

Hermosillo, Sonora, Mexico

• Reviewed the manufacturing maintenance program for efficiency accuracy and timeliness, and provided feedback for improvement to company leadership.• Provided safety education and technical training to maintenance crew to establish equipment repair standards.• Created and implemented a manufacturing maintenance program to optimize operational efficiency and reduce downtime.• Developed maintenance reports to assess program success and inform operational decisions. (MTTR, MTBF and Downtime).• Managed manufacturing efficiency teams of up to 6 employees.

Hermosillo, Sonora, México

• Managed engineering engagement risk by employing simulations and rapid prototyping to reduce initial outlay and prevent costly mistakes.• Applied critical path method (CPM) to project planning, reducing dependencies and shortening overall completion timeframes.• Edited technical documentation for clarity and conformity with overall goals, safety guidelines and regulatory compliance.• Collaborated with Slovakia plant engineering team to develop production plans, integrating cross-functional teams to streamline operations.• Supervised a team of 2 manufacturing engineers and 5 manufacturing maintenance technicians.

Hermosillo, Sonora, Mexico

• Worked collaboratively with the Operations Manager for the implementation of the new programs KIA, Chrysler and GM on timely and accurate completion of the 2 new plants in Monterrey and San Jose Iturbide.• Examined project specifications to design effective schedules, budgets and project scopes.• Oversaw quality assurance protocols to optimize designs.• Developed and implemented process flow improvement and standardization projects.

Hermosillo, Sonora, Mexico

• Strategically selected methodology to reduce cycle time and meet target margins.• Focused on increasing efficiency, lowering cycle times and improving overall quality.• Lead team of more than 6 members focused on optimizing manufacturing processes in the areas of Metal Forming and Welding.• Gathered requirements for ongoing projects and organized details for management use.

Hermosillo, Sonora, Mexico

• Developed manufacturing processes that were robust yet simple to perform of CD4.1 Cold End Ford.• Reviewed processes, identifying areas that required improvement.• Designed the production line for the muffler, final line, and sub-assembly.• Established project schedules and monitored tasks to meet milestones during each phase.

Hermosillo, Sonora, Mexico

• Developed and implemented process flow improvement and standardization projects related to Ford.• Coordinated the launch and installation of all the production equipment and tools.• Oversaw quality assurance protocols to optimize designs related to Ford.

Hermosillo, Sonora, Mexico

• Reviewed processes, identifying areas that required improvement in the cutting process.• Developed manufacturing processes and provided support to the areas of tube cutting, bending, and resonator.• Member of the Resonator and Muffler international expert team.

Hermosillo, Sonora, Mexico

• Conducted project site visits to meet with construction staff, evaluate progress and discuss operational issues.• Coordinated the expansion of the plant.• Analyzed blueprints and quotes of different contractors.• Oversaw quality control and health and safety matters for construction teams.• Responded to technical concerns quickly and effectively devised solutions.

Hermosillo, Sonora, Mexico

• Increased productivity by reducing downtime, budgeting effectively, allocating tasks and maintaining high standards of safety and work quality.• Kept track of equipment, inventories and system upgrades in order to prepare and present detailed reports to upper management.• Monitored employee work tasks while installing, aligning and balancing new equipment for projects. (Welders, robots, fixtures, bending machines, sizing).• Paid close attention to guidelines, specifications and detailed instructions to continuously adhere to strict operational and maintenance regulations.

Santa Ana, Sonora, Mexico

• Inspected items for safety and operability.• Designed of assembly tools and dashboards for the production of vacuum arnes for the automotive industry.• Participated in the Advanced Planning Quality Product (APQP) for designing these tools.• Supervised 2 teams for the support of the production lines.