Casey Mcnulty Email & Phone Number

El Segundo, Ca, Us

El Segundo, Ca, Us

Arlington, Va, Us

REA and design engineer for multiple programs providing engineering oversight and guidance from inception to flight. Develop requirements for Solar Array designs and provide product definition to other engineering groups, production operations, suppliers and external customers throughout the product lifecycle.Support build, assembly, and test of Solar Arrays, following the product though system integration and flight.Provide REA technical leadership to unit manufacturing and test activities.Contribute to supplier development, test, and production activities to optimize the design and achieve program goals.Perform electrical engineering layouts, preliminary worst case electrical analysis to support trade studies, detailed designs, testing requirements, materials, processes, and define interfaces.Document designs to meet requirements and objective in support of production qualification and delivery.Evaluate and resolve production and service issues.Lead design configurations by following regulatory and company approved processes and procedures.Lead project planning and ensure execution on program commitments.

Falls Church, Va, Us

Lead Manufacturing Engineer responsible for end-to-end production and test of Deployable Solar Arrays.Manage teams and track multiple priorities throughout a product life cycle while maintaining focus on team safety, hardware quality, cost efficiency, project goals and schedule.Participate and present in internal and external (customer) manufacturing readiness reviews (MRR), and test readiness reviews (TRR).Create and optimize manufacturing plans & procedures to meet program requirements and to improve overall manufacturability through iterative peer reviewed revisions.Create and optimize test plans & procedures to meet program requirements and to improve overall testability through iterative peer reviewed revisions.Support and manage clean room production teams to meet daily and weekly milestones.Experience building and testing dynamic mechanical assemblies such as Rigid Solar Arrays, Flexible Solar Arrays, Booms and other support structures or mechanisms.

Arlington, Va, Us

Responsible Manufacturing Authority (RMA):Perform hands on engineering and liaison between design and production teams in a fast-paced, iterative design environment.Work as a program manufacturing lead to delivering flight hardware, on-time, at or under cost and of high quality.Create and develop Manufacturing Readiness Reviews (MRR’s) and Test Readiness Reviews (TRR’s)Hold regular team meetings to support on-time release of engineering, planning, kits, and tooling. Also monitor part inventories and lead times to maintain schedule. Continuously strive to improve the manufacturing processes and documentation necessary to transition hardware from development to production; including assembly procedures, test procedures, standard operating procedures, schematic diagrams, bills of materials and mechanical drawings.

Arlington, Va, Us

SMT Manufacturing Engineer I:Manufacturing Engineer responsible for the development of printed circuit board assembly products through SMT production. The point of contact for production hardware review, dispositioning hardware, non-conforming product, troubleshooting, failure investigations and root cause corrective action. Developed Design for Manufacturing, Assembly, and Test (DFMAT) skills to build and utilize engineering models. These engineering models create design of experiments (DOE) to develop manufacturing processes for future technologies and flight hardware. Program, calibrate, operate and train production personnel on SMT Lab machinery to create redundancy and reduce single point failures. Proficient at interpreting & executing command media to build, review, detect and disposition defects in order to manufacture quality hardware. Specifically J-STD 001 with space Addendum.Experience removing and replacing CCGAs, BGAs, QFNs, and/or bottom terminated components.

Arlington, Va, Us

Manufacturing engineering intern for the Space Launch System (SLS) program. Assisted in building the engine section by writing work instructions and performing engineering floor support for technicians. Continued to develop my skills in APDM, MESci, MBOM, and CREOview to gather information to create plans and instructions. While working as a floor support engineer, I helped fix Non-conformances and conducted engineering changes to sustain the development of the engine section of the SLS rocket.

Arlington, Va, Us

Manufacturing engineering intern for the Space Launch System (SLS) program. Worked with the vertical stacking team to develop job kits and instructions for stacking Major Join 1 & 2 of the SLS rocket in cell A. Developed skills in APDM, MESci, MBOM, and CREOview to gather information to create plans and instructions. Created a consumables list for the entire SLS rocket.