Casey Reyes Email & Phone Number

Mossville, Illinois, United States

Structures Validation Engineer - Caterpillar C13D Diesel Engine (Feb-Aug 2022)∙ Conducted fatigue analysis on validation testing results for mounted components (turbocharger, fuel lines, fluids module, etc.) to ensure design assumptions correlated with actual performance∙ Performed modal testing and curve fitting analysis of externally mounted components to identify natural frequencies and compare to linear vibration data∙ Independently set up instrumentation for various tests, including cable routing, sensor installation (e.g., accelerometers, pressure sensors, strain gauges), sensor calibration, and data acquisition software configuration (e.g., eDAQ, LMS, Dewesoft)Liaison Engineer – Caterpillar C9-C18 Diesel Engine Assembly (Sep-Dec 2022)∙ Dispositioned 20 Engineering Change Requests (ECRs) and Process Change Requests (PCRs) duringLow Rate Initial Production (LRIP)∙ Provided direct on-site support, answering 30-40 queries per week and resolving 27 process anddesign-related issues during the rotation∙ Implemented Excel Power Query to automate engine tracking, drastically reducing the need formanual data miningSystems Validation Engineer - Caterpillar C13D Diesel Engine (Jan-Jun 2023)∙ Led high-speed camera testing to analyze valve train behavior, documenting and providing teammembers with instructions for future testing, crucial for this non-standard procedure∙ Independently conducted expedited proximity probe testing for head lift analysis, delivering resultswithin one weekTest Bed Development Engineer – Caterpillar 140 Motor Grader & 980 Wheel Loader (Jul-Dec 2023)∙ Oversaw the early completion of a 140 motor grader test bed for hydraulic system testing, whichinvolved managing part orders, drafting work instructions, and providing hands-on support∙ Designed a shop aid tooling sleeve with tolerance specifications for wiper seal installation on pilothydraulic cylinders, crucial for ensuring timely execution of upcoming tests

Park City, Kansas, United States

• Manage data logs for fatigue testing cycles which include reviewing around 200 channels of data recorded at 2 Hz • Automate multiple data processing tasks such as error detection saving the company 10 hours per week • Create multiple 3-D annotated parts in CATIA V5 which highlight materials, tolerances, and bolt locations

San Diego, California, United States

• Designed a $2000 compressor discharge pressure (PCD) piping assembly • Conducted failure analysis using 2020 R1 ANSYS on a past PCD piping assembly, identified a high-risk location and proposed a material swap to a higher-grade stainless steel • Communicated with contractors to create control source drawings for new assemblies and parts

Wichita, Kansas, United States

• Managed the design of an automated pipette end-effector to be tested on an ABB IRB 120 • Collaborated with reverse engineering lab to 3D scan complex parts and create solid models in Catia V5• Obtained quotes for a $60,000 automated conveyor system to be used to stack multiple 20 lb grain bags on a pallet to then be wrapped and moved to an outfeed

San Diego, California, United States

• Created a MATLAB program to model thermal creep from tests performed on nickel-based alloys• Created a Python tool that locates test files on engines based on specific requirements saving the team time manually searching through files.

Wichita, Kansas Area

• Designed a new handle catch system that saved 2 lbs of fuel loss during each flight• Wrote a 40-page technical report on the major door systems on the Beechcraft Denali including electrical interface, testing procedures, and installation procedures

Wichita, Kansas Area

• Leading a small team to improve efficiency in database entry and ensuring that data is accurate • Reinforced the classroom material by reviewing assignments and tailoring to their specific needs • Managing a budget of $28,000 in order to reduce student expenses and provide opportunities• Researching different learning styles and determining appropriate approaches for student behavior

Wichita, Kansas Area

• Ensured that customers were satisfied with their purchase by keeping a positive attitude and swiftly checking them out