Cemal Ercan Email & Phone Number

Eskişehir, Türkiye

Eskişehir, Turkey

• Management of 8 engineers and 9 technicians
• Responsibility of sheet metal tools and plastic (aluminum) injection, blow molding molds of 4 factories (Cooking 1-2, Dish Washer, Tumble Drier), in-house and in suppliers.
• Management of breakdowns, modifications, improvements and maintenance of all sheet metal tools and plastic, aluminum injection, blow molding molds.Total amount of appx. 650 tools and molds.
• Management budget of 2,5M€ for capex (new tools, modifications), 300K€ of opex (materials needed for maintenance and spare parts for tools and molds).
• Defining requirements for new tools and molds and preparing RFQs for purchasing department.
• Making technical approvals of new and modified tools and molds after managing all homologation process for all parts with quality.

Kutaisi, Georgia

• Management of multicultural industrialization team (9 people from 4 different nationalities)
• Managing the investments of 'Capacity Increasement Project' which we will double the capacity in 3 years plan (Budget of 6.5M€)
• Managing investments for new 315tons press, degreasing lines, hook welding post, flange welding post, longitudinal welding, stud welding, crimping, circular welding, shoot blasting, powder enameling machines, enameling.
• Design, purchase, assemble and installation of new production lines with the team
• Giving support in terms of design and installation for safety improvement projects
• Giving support in terms of design and installation for continuous improvement projects

Izmir, Turkey

• Contribute new product projects as an industrialization engineer
• Manage the investment process related to Evomax boilers, new filling and assembly lines and accessory welding stations
• Manage machine improvements with a view to safety, ergonomics, product quality and productivity,
• Managed total budget of 3M€ in new investments and new product projects. Slashed costs 17% by negotiating pricing and fees while ensuring the continuation and enhancements of services

Manisa, Turkey

• Move metal component lines and equipment from one plant to another (Italy, Poland, Slovakia, South Africa, Turkey)
• Invest new lines (machinery), equipments and tools for metal components for plants over EMEA
• Attempt WCM activities in EEM (early equipment management) Pillar
• Maintenance of metal molds (200 pcs.) in suppliers in Refrigeration and Laundry Plants in Manisa/Turkey (420k€ budget per year)
• Managed total budget of 2.1M€ in projects and new product projects. Slashed costs 20% by negotiating pricing and fees while ensuring the continuation and enhancements of services

Manisa, Turkey

• Management of 3 different departments under production in refrigerator plant (Sheet Metal, Powder Paint, Door Assembly & Foaming)
• Manage 155 operators and 10 team leaders
• Technically support the investment team for new projects and line improvements
• Making and managing scrap budget of refrigerator plant (1M€/year)
• Making and managing variable budget of refrigerator plant (500K€/year)

Manisa, Turkey

• 6 months of experience in Plastic Blow Molding Process
• Built up the Production Module in NETSIS

Manisa, Turkey

• 6 months of experience in Plastic Injection Process