• Manufacturing Engineering Manager – My team which consisted of 8 personnel under me, ran the NPI (new product introduction) and the daily manufacturing processes for all large wheel loaders at Caterpillar. This was 3 mainline operations and 2 buildings worth of sub assembly. (40% of all production at Caterpillar Decatur) I was responsible for the following :o Capacity planningo SWES (standard work element sheets)o BOM (bill of material) listings for the entire producto PFMEA, Process Flow Charts, assembly line layouts for efficiencyo Acquire all special tooling, fixtures, LD’s and basic tools needed for manufacturingo Support daily manufacturing processo Supported CI (continuous improvement) process closing over 700 CI cards in 2019o Evaluated prints for all SDC and implemented any SPC that were needed for the processo Engineering Change Documentation and Implementationo Understanding and planning WIP values and holding lines accountable• Quality Manager - My team which consisted of 52 auditors, was responsible for auditing all the final build products in the Decatur facility. This included 9 mainlines and the sub-assembly areas supporting those products. My responsibility was the following : o Quality Checklists for consistent repeatable checkso RCCA process to eliminate defects permanentlyo Worked with various Product Groups in communicating and resolving customer field issueso Worked with suppliers to remedy supplier related issues that impacted manufacturingo Made validation trips to suppliers and to customers to understand processes and expectationso Helped engineering and processing partners with implementation of robust design changes and process changes to mitigate quality issues found during assembly• Test Team – Responsible for writing all coding and controlling the machines through the software for machine validation.o Designed test stands using PLC and ladder logico Integrated test software with machine software to control producto Validated pressures from gauging into tests with controls to ensure machine functionalityo Developed test scripting to ensure operator applied exact operations necessary to fit the conditions the product needed to be in to achieve the proper results
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Manufacturing Engineering ManagerCaterpillar Inc. Sep 2018 - May 2020• Manufacturing Engineering Manager – My team which consisted of 8 personnel under me, ran the NPI (new product introduction) and the daily manufacturing processes for all large wheel loaders at Caterpillar. This was 3 mainline operations and 2 buildings worth of sub assembly. (40% of all production at Caterpillar Decatur) I was responsible for the following :o Capacity planningo SWES (standard work element sheets)o BOM (bill of material) listings for the entire producto PFMEA, Process Flow Charts, assembly line layouts for efficiencyo Acquire all special tooling, fixtures, LD’s and basic tools needed for manufacturingo Support daily manufacturing processo Supported CI (continuous improvement) process closing over 700 CI cards in 2019o Evaluated prints for all SDC and implemented any SPC that were needed for the processo Engineering Change Documentation and Implementationo Understanding and planning WIP values and holding lines accountable -
Quality SupervisorCaterpillar Inc. Jan 2016 - Sep 2018• Quality Supervisor - My team which consisted of 52 auditors, was responsible for auditing all the final build products in the Decatur facility. This included 9 mainlines and the sub-assembly areas supporting those products. My responsibility was the following : o Quality Checklists for consistent repeatable checkso RCCA process to eliminate defects permanentlyo Worked with various Product Groups in communicating and resolving customer field issueso Worked with suppliers to remedy supplier related issues that impacted manufacturingo Made validation trips to suppliers and to customers to understand processes and expectationso Helped engineering and processing partners with implementation of robust design changes and process changes to mitigate quality issues found during assembly -
Paint Line SupervisorCaterpillar Inc. Jan 2015 - Jan 2016Managed all 3 paint areas at Caterpillar. During my 1 year in this role I was able to reduce paint defects by 80% through paint process and employee engagement. I was also able to increase throughput by 20% during this time due to reduction in defects and prepping process changes. -
Torque Crib ManagerCaterpillar Inc. Jan 2011 - Jan 2015Oversaw a 60% ($1.3 million reduction in torque crib inventory while still covering all the needs of the business. Reorganized torque crib processes to increase on time test percentages from 45% to 94% on time using 15% less employees to achieve this. Managed 3 supervisors and 18 employees during this time. -
Test EngineerCaterpillar Inc. Jan 2007 - Jan 2011Responsible for writing all coding and controlling the machines through the software for machine validation.o Designed test stands using PLC and ladder logico Integrated test software with machine software to control producto Validated pressures from gauging into tests with controls to ensure machine functionalityo Developed test scripting to ensure operator applied exact operations necessary to fit the conditions the product needed to be in to achieve the proper results
Chad Beery Education Details
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Computer Engineering
Frequently Asked Questions about Chad Beery
What is Chad Beery's role at the current company?
Chad Beery's current role is Bachelor's degree Computer Engineering at Southern Illinois University, Carbondale.
What schools did Chad Beery attend?
Chad Beery attended Southern Illinois University, Carbondale.
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Chad Beery
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