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Chad Henry Email & Phone Number

Chief Technologist - Titanium Additive Manufacturing at GKN Aerospace
Location: Knoxville, Tennessee, United States 5 work roles 1 school
1 work email found @csiro.au LinkedIn matched
✓ Verified Jun 2026 4 data sources Profile completeness 100%

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Current company
Role
Chief Technologist - Titanium Additive Manufacturing
Location
Knoxville, Tennessee, United States

Who is Chad Henry? Overview

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Quick answer

Chad Henry is listed as Chief Technologist - Titanium Additive Manufacturing at GKN Aerospace, based in Knoxville, Tennessee, United States. AeroLeads shows a work email signal at csiro.au and a matched LinkedIn profile for Chad Henry.

Chad Henry previously worked as Principal Research Scientist at Csiro and Research and Development Engineer at Lockheed Martin Aerospace. Chad Henry holds Bachelor’S Degree, Materials Science And Engineering from University Of Tennessee, Knoxville.

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{first}.{last}@csiro.au
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Profile bio

About Chad Henry

Metallic Additive Manufacturing Leadership• Technical and business experience at developing and then applying Additive Manufacturing (AM) of high-performance metal alloys with the most modern technologies and equipment.• Domestic and international experience in research, development, engineering, manufacturing, business, regulatory approval (qualification), production, and quality assurance in aerospace, biomedical, automotive, and scientific settings.• Create value proposition oriented corporate visions, strategies, and direction. Manage technology and IP.• Extensive track record in securing funding and developing collaborations with large and small businesses, government, academia, and end-users, leading to the successful transition and implementation of improved product performance and/or affordability. Truly innovative.• Metallic AM applications include: Aerospace Components, Submarine Components, Motorsports Components, Ribcage/Sternum Implant, Heel Bone Implant, Sleep Apnea Device, Orthotic Horseshoe.• Apply critical thinking, problem solving, and decision-making skills. Team focused. Detail oriented.• Excellent communication and presentation skills.• Current Position - Developed the philosophy and implemented the concepts for three in-situ control algorithms for GKN's Laser Wire Directed Energy Deposition of Ti 6Al-4V. This created the automation and quality necessary for production. Currently in formal qualification stage with OEM customer.• Prior Position - Established and grew CSIRO's $8M (initial investment) metallic AM facility, Lab 22. Added domestic value to Australia's abundant titanium ore resources via powder production and AM.CORE COMPETENCIES:• Research and Development• Metallic Additive Manufacturing Direction and Leadership• Program/Project Management• Material Science and Engineering• Control and Automation Concepts for Advanced Manufacturing Systems• Design for AM (DfAM)• Prototyping and Mechanical Testing• Regulatory Approval (Qualification) for Technology Transition (Production)• Corporate Vision, Strategy, and Direction• Processing and Manufacturing Cost Analysis• Value Propositions and Technical Marking• Strategic Relationships and Customer Engagement• Collaborative Funding and Resource Sharing• Negotiation and Contracting• Risk Management and Problem Resolution• Quality Assurance

Listed skills include Science, R&D, Metallurgy, Manufacturing, and 15 others.

Current workplace

Chad Henry's current company

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GKN Aerospace
Gkn Aerospace
Chief Technologist - Titanium Additive Manufacturing
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5 roles

Chad Henry work experience

A career timeline built from the work history available for this profile.

Chief Technologist - Titanium Additive Manufacturing

Current

Birmingham, West Midlands, GB

R&D and Production Readiness of Laser Wire Directed Energy Deposition (LW DED) Additive Manufacturing (AM) for Titanium 6Al-4V Alloy for Large-Scale Aerospace ComponentsResearched and developed the philosophy and implemented the concepts for three in-situ control algorithms for GKN's LW DED technology. This created the automation and quality necessary for.

Mar 2017 - Present

Principal Research Scientist

Acton, ACT, AU

  • Summary - Guided and tailored CSIRO’s technical capabilities to make them applicable to metallic Additive Manufacturing (AM) for titanium. Then, established and grew a relevant innovation center, Lab 22, for metallic.
  • Arcam EBM (Electron Beam Melting)
  • Concept Laser Cusing
  • Optomec LENS (Laser Engineered Net Shaping)
  • Voxeljet 3D sand printing
  • DMG-Mori Lasertec65
Jun 2012 - Mar 2017

Research And Development Engineer

Lockheed Martin Aerospace
  • Advanced Manufacturing Systems & Prototyping (AMS&P)Explore, develop, and transition advanced metallic manufacturing technologies. Responsible for the strategy and direction of the company for metallic additive.
  • Infrared (IR) Monitoring of Powder-Bed Electron Beam Melting (Arcam’s EBM) for Better and Alternative Processing and NDI
  • Surface Roughness Improvement via Non-Traditional Machining for Improved Fatigue Resistance of Additive Manufactured Components
  • Component Repair via Wire-Fed Electron Beam Additive Manufacturing (Sciaky’s EBAM)
  • Alternate and Low Cost Powder for Additive Manufacturing and Solid-State Compaction.CRAD projects include:
  • Distortion Control and Non-Destructive Inspection for Electron Beam Additive Manufacturing (Sciaky’s EBAM)
Jul 2009 - Jun 2012

Materials And Processing Engineer

Lockheed Martin Aerospace

Air Vehicle Structural Design, F-35 Materials and Processing (M&P) Established and maintained metallic material specifications and process specifications for the database utilized by designers for the F-35 Program. Interacted with Integrated Product Teams (IPT’s) outside of Air Vehicle and served as a contact for part and assembly suppliers and raw.

Jun 2003 - Jul 2009

Metallurgical Design Engineer

Fort Worth, Texas, US

  • Provided metallurgical engineering to the Stress and Design groups to meet their engineering requirements. Considered material properties, alloy content, material cost, heat treatments, wear resistance, coatings.
  • Optimization of Beta Solution Heat Treat and Over Age (BSTOA) of 6Al-4V Titanium for High Cycle Fatigue Resistance
  • Pre- and Post- Weld Heat Treatments of Precipitation Hardened 17-4 Stainless Steel
  • Titanium 6-2-4-2 vs. Inconel 625 for High Temperature Fatigue Resistance
  • Super Plastic Forming of Thick Aluminium Sheet Metal for Structural Applications
  • Powder Coating for Fretting and Galling Resistance in Thermal Fit Sleeves and Bearings
Feb 1997 - Oct 2000
1 education record

Chad Henry education

  • University Of Tennessee, Knoxville
    University Of Tennessee, Knoxville
    Materials Science And Engineering
FAQ

Frequently asked questions about Chad Henry

Quick answers generated from the profile data available on this page.

What company does Chad Henry work for?

Chad Henry works for GKN Aerospace.

What is Chad Henry's role at GKN Aerospace?

Chad Henry is listed as Chief Technologist - Titanium Additive Manufacturing at GKN Aerospace.

What is Chad Henry's email address?

AeroLeads has found 1 work email signal at @csiro.au for Chad Henry at GKN Aerospace.

Where is Chad Henry based?

Chad Henry is based in Knoxville, Tennessee, United States while working with GKN Aerospace.

What companies has Chad Henry worked for?

Chad Henry has worked for Gkn Aerospace, Csiro, Lockheed Martin Aerospace, and Bell Helicopter.

How can I contact Chad Henry?

You can use AeroLeads to view verified contact signals for Chad Henry at GKN Aerospace, including work email, phone, and LinkedIn data when available.

What schools did Chad Henry attend?

Chad Henry holds Bachelor’S Degree, Materials Science And Engineering from University Of Tennessee, Knoxville.

What skills is Chad Henry known for?

Chad Henry is listed with skills including Science, R&D, Metallurgy, Manufacturing, Titanium, Stainless Steel, Alloys, and Heat Treatment.

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