Chad Regensberg Email and Phone Number
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Chad Regensberg personal email
As a Mechanical Design Engineer at Pro-Dex, Inc., I apply my expertise in research and development, manufacturing engineering, and prototyping and testing to create cutting-edge medical devices that improve the quality of life for patients. I have a Bachelor of Science in Mechanical Engineering from Baylor University and multiple certifications in design, machining, and dimensioning and tolerancing.In my current role, I have re-designed and implemented assembly line fixturing, conducted packaging validation, updated test methods, developed and validated fixtures, managed cross-functional projects, and improved one-piece flow, among other achievements. I am skilled in SolidWorks, problem-solving, teamwork, and leadership, and I am passionate about innovation, collaboration, and excellence in the medical device industry.
Pro-Dex, Inc.
View- Website:
- pro-dex.com
- Employees:
- 105
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Mechanical Design Engineer IiPro-Dex, Inc.Apple Valley, Ca, Us -
FounderCr Engineering Solutions Oct 2023 - PresentCR Engineering Solutions specializes in providing comprehensive engineering services tailored to start-ups, facilitating the transformation of product concepts into tangible realities.Services Include:• Research & Development Engineering• Manufacturing Engineering• Prototyping & Testing• Product Launch Support
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Mechanical Design EngineerPro-Dex, Inc. Jun 2022 - Oct 2023Irvine, Ca, Us**Product Design and Development:**- Designed and developed orthopedic surgical power tools, attachments, and screws.- Led the design, prototyping, testing, and production launch of a 90-degree collet attachment for surgical bone screwdrivers, including drafting detailed drawings, BOMs, and assembly procedures.**Packaging and Process Engineering:**- Managed packaging, labeling, and laser marking, and developed shop routers and process control plans.- Engineered assembly and test fixtures, conducted risk management including tolerance analyses, DFMEAs, PFMEAs, and provided regulatory compliance reports.**Mechanical Engineering Leadership:**- Led mechanical design projects, collaborating cross-functionally to drive innovative solutions.- Improved manufacturing processes through CAD design, engineering analysis, and simulation validation.**Design and Quality Assurance:**- Translated product requirements into mechanical designs ensuring functionality, manufacturability, and cost-effectiveness.- Participated in design reviews, enhancing design quality, performance, and reliability.**Process Optimization and Collaboration:**- Collaborated with manufacturing and quality teams to resolve issues and optimize processes.- Stayed abreast of industry trends to drive innovation and continuous improvement in product design and development. -
Sr. Staff EngineerIngenarious Consultants Llc Sep 2021 - May 2022Tustin, Ca, Us**CAD Design and Engineering Analysis:**- Utilized SolidWorks CAD for detailed design and conducted engineering analysis to support Principal Engineers in project development.**Project Management and Team Collaboration:**- Collaborated closely with the Principal Engineering team to provide project support, delegated tasks to lab staff, including technicians, and managed the supply chain.- Delegated project tasks to lab staff, ensuring efficient execution and adherence to project timelines.**Communication and Client Interaction:**- Prepared presentations and reports documenting project progress and communicated challenges and questions for prototype builds to Principal Engineers.- Interfaced with clients to present designs and brainstormed new concepts, ensuring alignment with project objectives.**Prototype Management and Engineering Operations:**- Managed prototype builds by providing engineering support to technicians and offering onsite expertise to facilitate project continuity.- Oversaw day-to-day engineering operations for ongoing technician work, initiated builds, and tracked task completion using Smartsheets. -
Manufacturing Engineer IiSonendo®, Inc. Sep 2021 - May 2022Laguna Hills, Ca, Us**Project Management and Leadership:**- Led assembly line fixturing redesign to enhance operator ergonomics and boost production efficiency.- Managed cross-functional projects to optimize resource allocation and task execution.- Represented Manufacturing Engineering with external contractors to achieve project goals.- Led engineering projects through product and process development, collaborating cross-functionally.- Tracked project progress and prepared management reports on status and milestones.**Process Improvement and Optimization:**- Conducted packaging validation for sealed Tyvek lids, trays, and pouches, ensuring adherence to industry standards.- Updated packaging test methods, reducing execution time by 50% and improving accuracy.- Enhanced operational efficiency by reorienting production line flow and reallocating equipment.- Supported manufacturing process design with Lean Manufacturing principles.- Designed test fixtures for component evaluation, optimizing line setup.- Developed poka-yoke fixtures in SolidWorks to optimize assembly process efficiency.- Conducted formal qualification and validation activities (IQ/OQ/PQ) for product compliance.- Identified root causes in failure investigations, ensuring product reliability.**Regulatory Compliance and Risk Management:**- Maintained Risk Management files, ensuring FDA compliance and identifying hazards.**Innovative Problem Solving and Policy Development:**- Developed creative solutions for complex engineering challenges and policy development. -
Design Engineer IiApplied Medical Feb 2020 - Sep 2021Rancho Santa Margarita, Ca, Us**Medical Device Design and Development:**- Collaborated with cross-functional teams to design and develop medical device components, assemblies, and fixtures using CAD software (SolidWorks).- Created detailed design drawings, 3D models, and assemblies to support product development.- Produced functional prototypes and conducted rigorous engineering testing to validate designs.**Quality Assurance and Process Improvement:**- Conducted thorough root cause analysis on component and product failures, implementing effective corrective actions to enhance product reliability and performance.- Explored new tooling, materials, manufacturing processes, and technologies to optimize product development and meet quality standards.- Researched and qualified new suppliers and vendors, ensuring procurement of high-quality components and materials.**Documentation and Engineering Support:**- Prepared and meticulously maintained comprehensive design documentation, including drawings, specifications, and design reviews, adhering to stringent regulatory requirements.- Developed, updated, and peer-reviewed engineering documents such as instructions, drawings, test procedures, and reports to support project milestones and compliance.**Manufacturing Integration and Collaboration:**- Collaborated closely with tooling design teams (MIM, Stamping, Molding, etc.) to seamlessly integrate designs into manufacturing processes, ensuring efficiency and quality throughout production. -
Product Development Engineer IApplied Medical May 2017 - Feb 2020Rancho Santa Margarita, Ca, Us**Product Design and Development:**- Collaborated with cross-functional teams to design and develop medical device components, assemblies, and fixtures, utilizing CAD software including SolidWorks for detailed designs and technical drawings.- Conducted research on clinical needs and surgical procedures to inform design requirements, demonstrating creativity in product design and improvement.**Problem Solving and Project Management:**- Identified and resolved issues through effective problem-solving techniques, contributing to project success and meeting performance objectives within specified timelines.- Assisted in the development of the Technology and Development Laparoscopic Clip Applier, developing, maintaining, and improving device designs.**Testing and Validation:**- Participated in prototype creation and testing, ensuring product feasibility, functionality, and performance evaluation through hands-on verification and validation testing.- Evaluated device performance and implemented solutions based on findings to enhance product quality and throughput.**Documentation and Engineering Support:**- Developed and updated engineering documents such as test procedures, Failure Modes and Effects Analyses (FMEAs), and reports to support project milestones and compliance.- Contributed to debugging mechanical and software issues with new and existing devices and equipment using root cause analysis techniques. -
Undergraduate Research AssistantBaylor University Jan 2017 - May 2017Waco, Texas, Us**Research Project Support:**- Met with assigned professor (Dr. Rylander) to learn about research projects and receive training on research methodology.- Conducted graduate-level trans-tibial 3D printed prosthetics research.- Constructed lab protocols and Institutional Review Board (IRB) documentation.- Collected and analyzed data using various research methodologies.- Conducted basic literature searches to locate existing studies and published scales.- Performed data scraping and cleaning tasks to prepare data for analysis.- Hosted surveys and managed participant communications using Qualtrics software.- Orchestrated participant recruitment through social media channels.- Assisted in data entry and coding tasks using Excel.- Coordinated data collection sessions in a behavioral lab environment.**Skills Demonstrated:**- Proficient in research methodologies and data analysis techniques.- Experience with research databases, survey platforms, and software such as Qualtrics.- Strong attention to detail with expertise in conducting citation reference checks and proofreading papers.- Excellent communication skills for interacting with research participants and research-active professors.- Familiarity with Excel for data entry and coding.- Ability to manage social media accounts for research-related purposes. -
Campus Living & Learning Community LeaderBaylor University Apr 2016 - Dec 2016Waco, Texas, Us**Residential Leadership Experience:**- Mentored and led a community of 35-55 students, fostering a supportive environment.- Planned and coordinated student development initiatives, promoting Campus Living & Learning values.- Facilitated intentional conversations and provided academic support and resources to residents.- Enforced university policies and handled roommate conflict mediation and policy violations.- Managed resident transitions, amenities, and technical issues, ensuring a safe and collaborative community.**Additional Leadership Responsibilities:**- Served as a resource for new Community Leaders and provided leadership for hall teams and events.- Supported departmental trainings and conferences, contributing to ongoing staff development.**Skills and Qualifications:**- Demonstrated strong time-management, organizational, and administrative skills.- Exhibited exceptional judgment and multitasking abilities.- Open to constructive feedback and committed to personal growth and reflection.- Proficient in communication, goal setting, and planning.- Experienced in leadership, service, and collaborative teamwork.- Committed to student development and interaction within a university setting.**Personal Qualifications:**- Actively involved in a local church, demonstrating an active Christian faith.- Maintained a 2.50 cumulative GPA while fulfilling the role. -
Office AssistantBaylor University Jan 2015 - Apr 2016Waco, Texas, Us**Administrative Support and Resident Assistance:**- Provided administrative support to residents, including room access assistance, equipment checkout, and technical support.- Managed residents' amenities and assisted with technical issues.- Maintained accurate log books for various administrative tasks.- Acquired knowledge of on-campus locations and resources to assist residents.**Security and Compliance:**- Monitored door security and reported any issues to appropriate staff members.- Enforced residence hall regulations and ensured compliance with campus policies.- Supported residents in communicating concerns to hall staff and enforced Campus Living & Learning policies.**Customer Service and Communication:**- Counseled and informed residents and visitors of campus information.- Supported residents in communicating concerns to hall staff and enforced Campus Living & Learning policies.- Demonstrated a professional, friendly, courteous, helpful, and proactive demeanor.- Enhanced the student living experience through exceptional customer service and effective communication. -
Service Desk Technician InternRackspace, The #1 Managed Cloud Company May 2016 - Aug 2016San Antonio, Texas, Us**Troubleshooting and Support:**- Provided technical assistance for computer systems, hardware, and software.- Diagnosed and resolved hardware, software, and network issues on Windows and Mac OS.- Supported end-users via phone, email, and remote assistance tools (e.g., TeamViewer).- Diagnosed and troubleshooted issues on desktops, laptops, and mobile devices.- Installed, configured, and maintained software applications and operating systems.- Set up user accounts, email profiles, and access permissions.**Technical Proficiency:**- Implemented the "Role Call" feature in Service Desk vending machine using the manufacturer's code.- Proficient in troubleshooting hardware, software, and network issues.- Experience with Windows and Mac operating systems.- Familiarity with Active Directory, Exchange, and Office 365.- Knowledgeable about remote desktop support tools (e.g., TeamViewer, Remote Desktop Protocol).- Basic understanding of networking concepts (TCP/IP, DNS, DHCP).**Project Support and Documentation:**- Assisted with IT projects such as system upgrades and software deployments.- Documented support tickets, solutions, and troubleshooting steps in ticketing systems.- Conducted user training sessions and created documentation for independent problem resolution.**Customer Service Skills:****Communication and Interpersonal Skills:**- Excellent communication skills demonstrated through phone, email, and face-to-face interactions.- Ability to explain technical concepts clearly and concisely to non-technical users.- Patience and empathy in assisting users with technical issues.**Problem-Solving and Analytical Abilities:**- Strong problem-solving skills applied to diagnose and resolve technical issues.- Analytical approach to troubleshooting hardware, software, and network problems. -
Senior Lifeguard And Swim InstructorTown Of Apple Valley Jul 2011 - Aug 2014Apple Valley, Ca, Us**Senior Lifeguard:**- Supervised and coordinated lifeguard staff of 25 and Jr. Lifeguard volunteers of 20, ensuring safety protocols were followed.- Conducted regular training sessions to maintain staff readiness.- Monitored pool activities, enforced safety rules, and responded to emergencies.- Collaborated with management to implement safety procedures and schedule lifeguard shifts.**Lifeguard:**- Ensured swimmer safety through vigilant monitoring and rule enforcement.- Conducted water safety checks and responded to emergencies promptly.- Assisted with pool maintenance and provided patron assistance as needed.**Swim Instructor:**- Tailored lesson plans for diverse age groups and skill levels, specializing in neurodevelopmental disorders and trauma.- Provided constructive feedback to foster skill development and water confidence.- Organized swim meets and events, maintaining a positive learning environment.**Office Management:**- Managed daily operations, staff scheduling, and administrative tasks.- Coordinated swimming lessons and instructor assignments.**Certifications:**- Lifeguard Training- CPR- Standard First Aid- Title 22- Water Safety Instructor (WSI)
Chad Regensberg Skills
Chad Regensberg Education Details
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Baylor UniversityMechanical Engineering
Frequently Asked Questions about Chad Regensberg
What company does Chad Regensberg work for?
Chad Regensberg works for Pro-Dex, Inc.
What is Chad Regensberg's role at the current company?
Chad Regensberg's current role is Mechanical Design Engineer II.
What is Chad Regensberg's email address?
Chad Regensberg's email address is ka****@****msn.com
What schools did Chad Regensberg attend?
Chad Regensberg attended Baylor University.
What are some of Chad Regensberg's interests?
Chad Regensberg has interest in Children, Wakeboarding, Education, Science And Technology, Dirtbiking, Disaster And Humanitarian Relief, Drawing, Animal Welfare, Arts And Culture, Health.
What skills is Chad Regensberg known for?
Chad Regensberg has skills like Customer Service, Teamwork, Time Management, Teaching, Public Relations, Delegation, Team Management, Leadership, Creative Solutions, First Aid.
Who are Chad Regensberg's colleagues?
Chad Regensberg's colleagues are Robert Nunez, Andres Suarez Verdecia, Jamie Wahl, Kristipher Branam, Jaquelyn French, Yash Singh, Mark Stauder.
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