Problem solved - To prevent defects and mistakes of Manufactured Steel Sheet Dies (Scratches, Dents, Cracks, and Number of holes)Purpose: The basic operation of dies are blanking, drawing, shearing, and bending. The precision die and stamping or a tool has specifically designed metal cavity on which the metal sheet is placed and this gives a preferred shape and design to the sheetImportance: Precision calculation and mathematics is key in manufacturing of dies as it contributes towards the manufacturing of precision parts for automobile industry and minimizes the waste / scrap material.Process: Metal stamping dies and presses can have different input variables on the bases of tonnage, press parallelism, shut height, nitrogen pressure in dies, counterbalance pressure and press speed. These variables can influence the quality of the stamping panel, particularly during die setup. The same stamping press can be reused by replacing one set of dies with another.7 QC tools used for quality check on metal stamping dies manufactured from steel.A. Problem Identification Tools: - Cause and Effect Diagram aka Fishbone Diagram - Pareto analysis - Flow Chart - Scatter DiagramB. Validation Tools & Statistical Analysis: - Check Sheet for grading supply material - Histogram analysis - Control ChartsOutcome: Performed QC on around 70+ steel dies per day. Quality assessment for cracks, dents, poor die shapes and metal grade.Industry Contribution - Major sheet metal parts supplier to 2 wheelers and 4 wheelers (Renault Nissan, Royal Enfield, Ford India).

Industrial Training on AUTO CADDCreated Mechanical designs with the help of 2D planar and 3D solid models in CADD (Computer AidedDesign and Droughting) systems, using geometric entities.- Expertise in designing models leveraging standard geometric entities such as lines, circles, ellipses,splines etc.- Engineering Tool Assessment: Additionally, after evaluating a number of CAD-capable software, itwas determined that AutoCAD was the most effective CAD software that delivers better outcome withminimal learning curve.- Designed and demonstrated the assembly of multiple 3D models - ergonomically comforting chair,wooden textured table, bike gear shaft, and automotive hydraulic suspension.