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Senior level engineering professional with over 25 years of experience in manufacturing engineering, supplier quality management, project management and bringing new products to market. Background in project management, manufacturing lean six sigma, quality systems for new product development and supply chain development and strategic sourcing.Specialties: Global Lean & Six Sigma, plant operations, project and product management, quality systems, engineering manufacturing systems review and lean improvement, human resources, capital appropriation and budgeting. Global supplier auditing and manufacturing improvement systems in Asia.
A.F. Gelhar Company, Incorporated
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General ManagerA.F. Gelhar Company, Incorporated Jul 2022 - PresentAF Gelhar is positioned in central WI with services for the foundry, and frac industries.Pushing the boundaries and leading the charge with industry innovation, AF Gelhar has built trust with their customers since opening their company.AF Gelhar prides themselves on efficiency, consistency, and responsiveness to customer needs.AF Gelhar exceeds expectations with their data driven decisions that are utilized to maximize efficiency for their customers and to conserve the environment.With high levels of automation, and their sustainability commitment, AF Gelhar continues its unwavering commitment to local Wisconsin communities and global customers. www.afgelhar.com ISO:9001:2015 Registered
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Manager Quality AssuranceA.F. Gelhar Mar 2017 - Oct 2022
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Senior Manufacturing EngineerOrbis Corporation 2015 - 2017Oconomowoc, Wi, UsResponsible for the capital planning of PlastiCorr plastic corrugate box fabrication, developed by use of data driven information the design improvement and best practice of manufacturing and assembly.• Justified and directed capital projects for the installation of specialized corrugated die cutting operation. Result: Installed $600,000 of new product testing equipment.• Co-led experimental ultrasonic testing for welding of plastic containers. Result: Led the development of an improved ultrasonic welding process of plastic corrugate with alternate patterns, improving sealing and reducing welding cycle time by 25% • Directed manufacturing of plastic corrugated containers for replacement of fiber corrugated containers. Result: Established standards of manufacture for Bobst flat bed, rotary, and Baysek plastic corrugate fabrication. • Tested capabilities and performed studies on experimental manufacturing equipment. Result: Reduced and eliminated quality failures during the process handling of plastic containers for customers, including Kraft-Heinz and Berry Plastics.• Directed the manufacturing development of auto-lock bottom container product line. Result: Generated the first plastic corrugated sales with JC Penny and Frito Lay.• Appointed to a new product development launch team for the PlastiCorr product line. Result: Established weekly plans for manufacturing, trialing, and testing protocol for bringing PlastiCorr to consumer market. Jointly designed plant layout and capital analysis for proposed 130,000 square foot manufacturing facility.• Established die board requirements for plastic corrugate fabrication. Result: Created up to 10 new designs per week for manufacturing of auto-lock bottom (ALB) and regular slotted carton (RSC) -
Supplier Development Quality EngineerEnerpac 2013 - 2015Milwaukee, Wi, UsSupplier Development Quality Engineer: Responsible for over 300 domestic and low-cost (LLC) supplier quality functions for NPD sustaining engineering. • Led reduction in non-conforming materials and returned goods for suppliers. Result: Saved $470,000 in supplier base and reduced processing lag time by 30%.• Directed reduction in defects per million with over 300 supplier base. Result: Reduced initial DPPM of over 11,000 to 2,000 with supplier development and value engineering.• Spearheaded supplier performance for critical components. Result: Created and initiated supplier scorecard for suppliers as strategic, maintain and phase out. • Drove supplier purchase price variation (PPV) down as a percent from total purchasing spend. Result: Total spend of $120,000,000 PPV reduced from 3.1% to 1.8%. -
Continuous Improvement SpecialistJohnson Health Tech Na 2012 - 2013Cottage Grove, Wi, UsResponsible for Lean Six Sigma education, project coordination and implementation within the corporation and suppliers.• Initiated Lean Six Sigma activities with offshore suppliers: Result: Established tracking of events to coincide with reduction of incoming Out-Of-Box (OOB) rejects by 14%. -
Quality Manager (Matrix Fitness)Johnson Health Tech 2006 - 2012Taichung Hsien, TwQuality Manager. Responsible for supervising quality department activities for Matrix brand commercial fitness equipment.• Supported new product development of commercial fitness brand equipment. Result: Implemented Matrix treadmill, bike, and suspension elliptical, free weight strength equipment within 6-month NPD goal timeline. • Developed review for design, quality PPAP objectives, vendor audits and manufacturing production for new products with China and Taiwan manufacturing for commercial fitness equipment. Result: Established dashboard metrics of performance with overseas manufacturing suppliers reducing non-conformances by 20%. -
Director Of OperationsPendaform 1997 - 2006Portage, Wi, UsResponsible for over 300 associates and operations of Extrusion, Engineering, Thermoforming, Assembly, Maintenance, and Mold & Fixture departments. • Formulated annual operating budget of $20,000,000 for facility. Result: Applied Lean methods maintaining budget under $20,000,000 for last 3 consecutive years.• Approved and organized Capital spending of over $5,000,000 in new equipment. Result: Introduced post mold thermoforming, robotic manufacturing, and acrylic and cast acrylic thermoforming operations.• Developed Kaizen and Lean Systems programs. Result: Established a Lean culture to support annual operating budget reductions of up to $6,500,000. -
Manufacturing Engineering ManagerPendaform 1989 - 1997Portage, Wi, UsResponsible for the support of manufacturing operations and the supervision of 28 employees. • Improved thermoforming process quality and throughput. Result: Developed a new thermoforming process modification that doubled output. Received Patent #5,620,715 issued April 15, 1997 "Thermoforming Machine with Controlled Cooling Station".
Charles Geurts Skills
Charles Geurts Education Details
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Marian University Of Fond Du LacMasters Organizational Leadershp & Quality -
Michigan State UniversityProcurement/Acquisitions And Contracts Management -
Villanova UniversityLean Six Sigma -
University Of Wisconsin-PlattevilleBusiness & Finance -
Asq (American Society For Quality)Org. Management -
University Of Wisconsin-MadisonCertification - Value Engineering
Frequently Asked Questions about Charles Geurts
What company does Charles Geurts work for?
Charles Geurts works for A.f. Gelhar Company, Incorporated
What is Charles Geurts's role at the current company?
Charles Geurts's current role is General Manager , Sr. Global Manufacturing | Project Mgr. | Supplier Development | Lean Manufacturing | Master Black Belt.
What is Charles Geurts's email address?
Charles Geurts's email address is cg****@****ail.com
What is Charles Geurts's direct phone number?
Charles Geurts's direct phone number is +192030*****
What schools did Charles Geurts attend?
Charles Geurts attended Marian University Of Fond Du Lac, Michigan State University, Villanova University, University Of Wisconsin-Platteville, Asq (American Society For Quality), University Of Wisconsin-Madison.
What skills is Charles Geurts known for?
Charles Geurts has skills like Lean Manufacturing, Manufacturing Engineering, Continuous Improvement, Manufacturing, Quality Assurance, Six Sigma, Product Development, Quality Management, 5s, Process Improvement, Supply Chain Management, Cross Functional Team Leadership.
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