Charles Mccaffrey

Charles Mccaffrey Email and Phone Number

Process Engineer @ Hipp Engineering
Cary, NC, US
Charles Mccaffrey's Location
Cary, North Carolina, United States, United States
Charles Mccaffrey's Contact Details
About Charles Mccaffrey

I am a results-driven and detail oriented professional with twenty plus years of experience in the areas of process design, project management, process engineering, and regulatory compliance. I am known for exceptional planning, organizational, operational, and conceptual skills.

Charles Mccaffrey's Current Company Details
Hipp Engineering

Hipp Engineering

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Process Engineer
Cary, NC, US
Website:
hipp-wfs.com
Employees:
35
Charles Mccaffrey Work Experience Details
  • Hipp Engineering
    Process Engineer
    Hipp Engineering
    Cary, Nc, Us
  • Fluor Corporation
    Senior Process Engineer
    Fluor Corporation Jun 2023 - Present
    Irving, Texas, Us
    Process design and support of the upstream peptide synthesis process of the Eli Lilly Lebanon Plant 1 project which will produce Mounjaro (Tirzepatide).
  • Hipp Engineering
    Process Engineer
    Hipp Engineering Jul 2017 - Jun 2023
    Raleigh, North Carolina, Us
    • Process design and support of manufacturing facilities and systems in pharmaceutical, biotech, food processing, health care, personal care, and other FDA-regulated clients• P&ID development with AutoCAD, HAZOP, process design, laboratory design, utilities design for clients such as Linde, Patheon, Baxter, GSK and Novo Nordisk• Interim Process Department Manager for 1 1/2 years
  • Barnum Mechanical, Inc.
    Process Engineer / Project Manager
    Barnum Mechanical, Inc. Feb 2015 - Jan 2017
    Rocklin, California, Us
    • Process Design of aseptic food and beverage process systems for major customers such as Crystal Geyser, Deschutes Brewery and See Jane Farm• Wrote detailed customer proposals; completed hydraulic studies, equipment lists, design calculations, equipment data sheets, P&IDs• Onsite project management at food and beverage facilities • Provided process design of utility systems, including boilers, process and utility water, cooling water, wastewater and glycol for major breweries and beverage plants
  • Condor Earth Technologies, Inc.
    Process Safety Management Specialist (Contract)
    Condor Earth Technologies, Inc. Apr 2013 - Nov 2014
    Sonora, Ca, Us
    • Responsible for managing and executing chemical risk management related projects as part of a multidisciplinary team using detailed knowledge of federal and state EPA and OSHA requirements for RMP / PSM Programs• Organized and facilitated Process Hazard Analysis (municipal water / wastewater, ammonia refrigeration, biodiesel)• Wrote RMP/PSM Programs and Emergency Action Plans• Conducted PSM compliance audits • Constructed P&IDs, sized relief valves, compiled process safety information• Conducted OSHA training for clients (PPE, hazard communication, respirators, etc.)
  • Fluor
    Process Design Engineer
    Fluor 2006 - 2012
    Irving, Texas, Us
    • Performed numerous process simulations of Fluor’s Econamine FG+ plant technology using Aspen Plus / HYSIS simulation software• Developed multi-million dollar FEED packages for Carbon Capture Systems including Sask Power, Country of Norway, and many European energy Producers such as Eon• Contributed in process advancements such as the use of amine reclaiming technology• Completed hydraulic studies, line lists, heat and material balances, vessel designs, equipment data sheets, P&IDs, and PHAs; led design reviews at customer locations• Designed Utility Systems (influent water, boilers, cooling towers, steam, wastewater)
  • Baker Petrolite Corporation
    Technical Sales Engineer
    Baker Petrolite Corporation 1999 - 2004
    Sugar Land, Texas, Us
    • Responsible for servicing, inspection and troubleshooting the water treatment program at Motiva Refinery in Delaware City, DE. This included treatment of boilers (including 180 MW co-gen power plant), cooling towers, influent water, wastewater, and steam. • Responsible for the calibration of wastewater control systems, sodium analyzers and pH / D.O. probes, the programming of the wastewater monitoring equipment, and the collection of environmental compliance samples.
  • General Chemical Industrial Products
    Process Engineer / Project Manager
    General Chemical Industrial Products 1995 - 1999
    Us
    • Project development including initial conceptual design, budgeting, supervising the project team, process control design, engineering calculations, cost estimation, procurement, operator training and startup • Led process design reviews; conducted OSHA training and incident investigation• Monitored utilities (influent water, boilers, cooling towers, steam, wastewater)• Constructed gas flow model of plant which identified a large blockage in exchanger• Performed detailed pressure / oxygen surveys of plant to optimize production• Conducted plant PHA (HAZOP) / Constructed P&IDs of plant from scratch• Wrote procedures for ISO certification, operator training procedures, and detailed appropriation requests for capital project funding
  • Arco Products Company
    Process Engineer
    Arco Products Company Jun 1993 - Nov 1994
    • Served as Process Engineer for the Sulfur Plant, Tail Gas Treating Unit, and Amine System• Wrote an extensive sulfur plant manual to be used as a technical guide for new engineers• Performed typical process engineering tasks such as performing amine surveys, trending process information, optimizing process units, troubleshooting process problems, and developing cost saving projects• Changed TGTU incinerator operation which saved $200,000 per year in fuel costs• Discovered fouled TGTU coolers through routine calculations and coordinated an acid wash of these coolers which eliminated SO2 emissions and reduced amine losses

Charles Mccaffrey Skills

P&id Aspen Hysys Aspen Plus Hazop Chemical Engineering Process Engineering Process Simulation Process Control Process Safety Gas Factory Feed Project Engineering Engineering Energy Refinery Operations Autocad Autocad Mechanical Minitab

Charles Mccaffrey Education Details

  • California State Polytechnic University-Pomona
    California State Polytechnic University-Pomona
    Chemical Engineering

Frequently Asked Questions about Charles Mccaffrey

What company does Charles Mccaffrey work for?

Charles Mccaffrey works for Hipp Engineering

What is Charles Mccaffrey's role at the current company?

Charles Mccaffrey's current role is Process Engineer.

What is Charles Mccaffrey's email address?

Charles Mccaffrey's email address is ch****@****hoo.com

What schools did Charles Mccaffrey attend?

Charles Mccaffrey attended California State Polytechnic University-Pomona.

What skills is Charles Mccaffrey known for?

Charles Mccaffrey has skills like P&id, Aspen Hysys, Aspen Plus, Hazop, Chemical Engineering, Process Engineering, Process Simulation, Process Control, Process Safety, Gas, Factory, Feed.

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