Chayan Arora, B.Eng, Lssgb Email & Phone Number

Kitchener, On, Ca

Ingersoll, Ontario, Canada

• Coordinated and executed equipment commissioning, run-off procedures specific to Electric Vehicle (EV) Manufacturing, ensuring all systems meet performance and safety standards before installation• Created and maintained project documentation, SORs, interpreted mechanical, pneumatics and electrical schematics, and supported project buyoff activities• Performed laser weld tooling set-up/adjustments, Keyence measurement set-up, troubleshooting laser programs• Executed equipment installation projects, provided engineering support to installation and maintenance teams• Identified opportunities for technical knowledge transfer, fostering collaboration among Process Engineers, and Maintenance team members• Led execution project of “onsite destructive testing” to validate weld quality, enhancing verification protocols for improved quality control; participated in cross-site FMEA meetings, coordinate with IE to finalize location, created PO’s, and supported install and buyoff.• Led run-off activities, validating equipment with GM build and Safety standards, managing launch while ensuring safe & reliable production• Participated cross-functional weekly meetings with teams in US and Mexico to develop FMEA and contributed to continuous improvement activities, issue resolution, risk analysis, and drive resource management efficiency• Conducted Repeatability and Reproducibility (R&R) gauge studies using Q-DAS software to evaluate and improve the accuracy and reliability of measurement systems in electric vehicle (EV) manufacturing processes.• Provided engineering support for running production lines, assisted in ramp-up activities, significantly enhancing volume production and consistently meeting daily production targets.

Cambridge, Ontario, Canada

• Support New Model launch activity• Interpreted 2D & 3D drawings of various part-assembly, created SOPs (standard operating procedures) for end users. • Closely monitored assembly process to collect data and develop ISO documents and highlighted key safety points involved in assembly process. • Interacted with Pilot engineering team, supervisors and Team Leaders to create deep understanding, maintain high accuracy and meet legislation requirements of ISO and other supporting documents. • Worked with engineering team to enhance reliability of AGVs by eliminating bottlenecks from path, resulted in 20% increased efficiency• Analysed process capability for various assembly processes, documented and interacted with QC engineering team • Worked in an independent and efficient manner to complete documentation desired for the launch of vehicle and to meet deadline of project. • Led a kaizen project to reduce search time for documents. Resulted in decreased search time of documents by 95%.

Burlington, Ontario, Canada

• Complete and verify leak tester/CNC changeover checklist and ensure that all aspects are completed before running. Change tool length and diameter offsets, fixture and pallet offsets. Change and modify program where applicable • Performed blueprint review and schematic to ensure proper configuration and adherence to quality standards • Inspected parts sample to meet customer requirements and ensure alignment with engineering specifications and quality assurance protocols using measuring instruments like height gauge, air gauge, attributes gauge, dial indicator etc. • Worked in an efficient manner to improve safety, cost, and quality

Cambridge, Ontario, Canada

• Assisted managers with new shipments by monitoring the inventory of warehouse. • Ensured the storage and handling of produce is done in proper manner so that only the quality product is delivered to the customers.• Worked as a leading role in a team and provided training to newly hired staff.• Regularly monitored temperatures of produce to assure it remains fresh and out of bacteria range.

Kitchener, Ontario, Canada

• Followed up with staff and managers to assess volunteer needs and opportunities. • Maintained strict security protocols to protect confidentiality of all data. • Facilitated communication through effective management of incoming correspondences, including phone calls and emails.

Hoshiarpur, Punjab, India

• Reviewed and developed 2D & 3D drawings schematics of jigs and fixtures using AUTOCAD and CATIA.• Conducted time studies on production lines for problem investigations and developed recovery plans using six sigma tools like PFMEA & DMAIC. Resulted in increased process efficiency by 35% • Utilized CMM's to ensure proper GD&T and performed root cause analysis, GR&R, go and no-go analysis to meet organization's quality standard and documented quality rejected reports to detail non-conforming issues.• Hands-on problem-solving experience and developed SPC charts, lean manufacturing techniques and FMEA's that supported achievement of the organization's business goals.• Participated in program development; eliminating bottlenecks in chassis assembly line & improved efficiency by 50% • Executed a team of 15-20 people and implemented workforce utilization, space requirements and workflow.• Performed audits of production processes and carried out mechanical testing of stamped and welded products to ISO / TS16949 requirements.

Hoshiarpur, Punjab, India

• Collaborated with senior engineers and project managers on complex projects.• Used troubleshooting methods to identify issues with mechanical tools.• Implemented office duties and basic administrative tasks, including organizing and cleaning workspace, ordering materials, and answering phone calls.• Developed and demonstrated technical information like; Bill of Materials (BOM), Standard Operating Procedures (SOP’s) and blueprints in clear terms to non-technical individuals to promote better understanding.

Graduate Certificate, Structural Packaging Design And Management

GPA - 3.6

Graduate Certificate, Process Quality Engineering

GPA - 3.5

Bachelor Of Technology (Btech), Mechanical Engineering

GPA - 3.0

Diploma, Mechanical Engineering