Chendrayaperumal C Email & Phone Number

Chennai, Tamil Nadu, India

- Successfully led customer facing qualification projects of Polyethylene terephthalate (PET) and other other core composites and formulated systems into Global Wind Turbine Generator OEMs within 100% of agreed timelines.- Coordinated 12+ laboratory projects and completed 25+ technical reports & power point presentations for internal & external stakeholders.- Reviewed 8+ customer specifications in detail and negotiated deviations agreements with more than 80% success rate.-… Show more - Successfully led customer facing qualification projects of Polyethylene terephthalate (PET) and other other core composites and formulated systems into Global Wind Turbine Generator OEMs within 100% of agreed timelines.- Coordinated 12+ laboratory projects and completed 25+ technical reports & power point presentations for internal & external stakeholders.- Reviewed 8+ customer specifications in detail and negotiated deviations agreements with more than 80% success rate.- Leveraged knowledge of composite materials, failure analysis and lean six sigma concepts to analyze production, quality & laboratory data using Minitab for material development, selection and qualification to achieve engineering targets and customer needs.- Technically supported 3+ product development initiatives of composite materials including product life cycle management to help Global Wind OEMs achieve LCoE targets.- Achieved 100% or more in all individual key performance indicators (KPI) and positively contributed to global team's success by efficiently collaborating with multidisciplinary & integrated teams across various time zones. Show less

Chennai, Tamil Nadu, India

- As Management representative, successfully led implementation and certification of the organization to ISO/TS 22163: 2017 (RBMS - IRIS) Bronze level within 12 months of start, and Silver level in next 12 months. Under my leadership, organization became the First & Only Silver level certified Indian vehicle body manufacturer to supply Indian Railway Integrators such as Integral Coach Factory, Rail Coach Factory & Alstom.- As Level 'A' Welding Coordinator, led the development… Show more - As Management representative, successfully led implementation and certification of the organization to ISO/TS 22163: 2017 (RBMS - IRIS) Bronze level within 12 months of start, and Silver level in next 12 months. Under my leadership, organization became the First & Only Silver level certified Indian vehicle body manufacturer to supply Indian Railway Integrators such as Integral Coach Factory, Rail Coach Factory & Alstom.- As Level 'A' Welding Coordinator, led the development, implementation & successful certification of the organization tor EN 15085-2 (Railway WMS) in 2021.- Successfully recertified and ensured continued compliance to ISO 9001 (QMS) & ISO 3834-2 (Comprehensive WMS) through multiple external audits of 12 core process and training of over 120 employees using excellent written & oral communication skills.- Organized and executed planned Internal Audits, Process Review & Management Review meetings 95% within timelines and managed external & customer audits without any major non-conformances.- Maintained greater than 90% customer satisfaction rating for 3 consecutive years by aligning all internal stakeholders with critical to quality metrics and promoted best practices to ensure supplier quality.- Effectively closed 85% of customer complaints by conducting failure analysis and implementing corrective actions within tight deadlines, saving the organization more than 6 million INR.- Developed 27 management system documentation and integrated them with business management & ERP / SAP system to optimize inventory levels and utilization of machinery, materials and resources.- Evaluated 100+ technical reports on products and processes to analyze site performance using statistical problem-solving tools. Show less

Chennai, Tamil Nadu, India

- Leveraged knowledge on metallurgical compositions, material testing, welding process, coating process & quality engineering to deal with challenges of a manufacturing startup supplying vehicle body parts to Indian Railway Integrators such as ICF, MCF, RCF & Alstom.- Reviewed customer specifications to draft 15+ Quality Assurance Plans (QAP) for new products.- Examined in detail 200+ engineering drawings to draft Quality control checklists for each product.- Successfully… Show more - Leveraged knowledge on metallurgical compositions, material testing, welding process, coating process & quality engineering to deal with challenges of a manufacturing startup supplying vehicle body parts to Indian Railway Integrators such as ICF, MCF, RCF & Alstom.- Reviewed customer specifications to draft 15+ Quality Assurance Plans (QAP) for new products.- Examined in detail 200+ engineering drawings to draft Quality control checklists for each product.- Successfully coordinated 3rd party inspection of all railway products with < 2% rejection rate.- Assisted in supplier quality control activities as part of purchasing and procurement strategy to achieve > 95% first time through (FTT) on new projects leading to increased customer satisfaction by 10%.- Promoted use of lean manufacturing and Six Sigma tools by conducting training of 50+ employees leading to increased employee satisfaction by 40% within 3 months of training.- Responsible for Customer Quality Engineering to identify critical processes and failure modes.- Key Project Management team member for Vande Bharat Express, Vistadome Express, Self Propelled Inspection Cars, Switch Board Cabinets, FRP composites, Automatic Sliding Door & Executive Seats. Show less

Chennai, Tamil Nadu, India

- Primary responsible for all Quality Assurance and Quality Control of façade access & hoisting products manufactured as per relevant IS & EN standards / customer needs & requirements.- As Management Representative (MR), drafted & implemented 50+ management system documentation and audited 12 processes which led to achieving ISO 9001: 2015 (QMS) certification within 12 months of start-up.- Successfully led implementation & integration of ERP system (SAP Business One) with Quality… Show more - Primary responsible for all Quality Assurance and Quality Control of façade access & hoisting products manufactured as per relevant IS & EN standards / customer needs & requirements.- As Management Representative (MR), drafted & implemented 50+ management system documentation and audited 12 processes which led to achieving ISO 9001: 2015 (QMS) certification within 12 months of start-up.- Successfully led implementation & integration of ERP system (SAP Business One) with Quality Management System (QMS) and optimized it for use within a tight deadline of 9 months.- Responsible for analyzing internal & external non-conformances & rejections and implement appropriate corrective & preventive actions.- Promoted use of problem solving tools and statistical data analysis by training 10+ employees resulting in improved process efficiency by 15% and reduced manufacturing errors by 25%. Show less

Chennai, Tamil Nadu, India

- Leveraged knowledge of metallurgy, welding, galvanizing & painting processes to ensure product meets customer quality requirements.- Utilized precision measuring tools to inspect in-house manufactured parts and reported on all incoming & outgoing material.- Reviewed Engineering drawings to prepare and execute quality control plans for all products in portfolio.- Analyzed non-conformances using cross-functional root cause analysis and developed effective corrective actions to… Show more - Leveraged knowledge of metallurgy, welding, galvanizing & painting processes to ensure product meets customer quality requirements.- Utilized precision measuring tools to inspect in-house manufactured parts and reported on all incoming & outgoing material.- Reviewed Engineering drawings to prepare and execute quality control plans for all products in portfolio.- Analyzed non-conformances using cross-functional root cause analysis and developed effective corrective actions to prevent recurrence.- Maintained calibration status and ensured fitness for use of all measuring devices and coordinated with various NABL certified external suppliers.- Collected, reviewed and maintained critical to quality documentation such as inspection & warranty certificates. Show less

Salem, Tamil Nadu, India

- As a flexible team player, assisted in daily operations and quality control of continuous casting machine (CCM) in the integrated steel manufacturing facility with minimal supervision and able to work under pressure with tight deadlines.- Gained valuable insight into various metallurgical compositions, testing, operations and processing challenges of manufacturing special steel grades for the automobile and aviation industry.

Master Of Science (Msc), Materials Engineering, Distinction

B.Tech (Hons), Metallurgical Engineering And Material Science, First Class